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Bodywork

To: spitfires@autox.team.net
Subject: Bodywork
From: Michael Hargreave Mawson <OC@46thFoot.com>
Date: Sat, 9 Feb 2002 20:17:29 +0000
Dear All,

With the exception of one broken part (o/s under-rider) and two missing 
parts (the little chrome corners for the rear windscreen trim on the 
hard-top), the only thing wrong with Carly now is bodywork rust.   This 
I intend to deal with sometime this year and I need your opinions and 
advice.

Firstly, let me say that I am the world's worst body-repairer.  Try as I 
might, whatever effort I put in, or technique I use, pretty much all of 
my body repairs are rust within six months.   I'd like to blame this on 
the fact that I have no facilities, and have always done body repairs on 
the roadside (or, if very lucky, in my parents' garage), using bastard 
files, sandpaper, Isopon P38, aluminium (aloominum) mesh, Rust 
Preventative, and several coats of spray paint, but I suspect the 
problem is with me, and not with my tools.   Last summer, I did some 
repairs using a new method - stripping back to bare metal as before, 
filling as before, but then painting with two coats of Hammerite before 
spraying with "Rover" Inca Yellow.   Those seem to have survived the 
winter.   Amazing - not to mention inspiring.

The problem areas I need to address are as follows:

Bonnet (Hood)
^^^^^^^^^^^^^
Rust bubbling through on the leading edge of the bonnet (hood) on the 
driver's side.
Rust-coloured stain along weld with wings
Rusting bare metal where paint has fallen off around retaining clamps 
and where the bonnet meets the tops of the sills.

Windscreen frame (Windshield frame)
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
Both pillars have rust bubbling through on both of their sides

Doors
^^^^^
Bottom edges of door skins have rust bubbling through
Chips to trailing edges of doors

Rear Wings and wheel arches
^^^^^^^^^^^^^^^^^^^^^^^^^^^
Wheel arches are shot on both sides, and have been bodge-repaired with 
aluminium (aloominum) mesh and filler in the past.
Bottom rear of O/S wing appears to have been sculpted out of filler.
God knows what other horrors lie beneath the paintwork.


My questions are as follows:

Does anyone recommend that I try and do any of this myself, given my 
track record?

If so, what areas do you think I might be able to tackle, and what do I 
need to do to ensure a long-lasting rust-free repair?

New rear wings, or just new wheel arches?   Which is most cost-effective 
in the long term?

ATB

-- 
Mike
Michael Hargreave Mawson, author of "Eyewitness in the Crimea"
http://www.greenhillbooks.com/booksheets/eyewitness_in_the_crimea.html

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