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Re: [Healeys] BN2 back axle

To: john harper <ah100tech@gmail.com>, "warthodson@aol.com" <warthodson@aol.com>
Subject: Re: [Healeys] BN2 back axle
From: Bob Spidell <bspidell@comcast.net> FQOs2vIL8Q6pNsB4wfvQ7JH+o+vbWqT2+mLpp+V3SA8AmqhVP0duYi3eKH6qAMSmDnepDgOLStL3W0Wr2FrVQqFi2LD025z2AodtDNhjsYg3DcYwsrh2eheP 1Ad5zjz/bvy4o/cwK8UlAw==
Date: Sat, 23 Mar 2024 06:04:57 -0700
Cc: "healeys@autox.team.net" <healeys@autox.team.net>
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Just to confirm: Hubs from a later car, say, a BJ8 will completely 
interchange with a BN2 hub?

How would one determine a correct gasket thickness? There's no way, 
IIRC, to get a feeler gauge in there.

TIA,
Bob

On 3/23/2024 5:25 AM, john harper wrote:
> Gary
>
> The BN2 rear hubs are a bad design relying on very accurate 
> machining of the depth of the bearing location and an accurate bearing 
> width. Tolerances are very tight and it is hoped that a gachet of 
> correct thickness will make a good oil seal and at the same time grip 
> the bearing outer from turning in its housing.
>
> This problem was addressed by the manufacturer and an extra grove was 
> machined in the face of the hup. Into this grove is fitted an 'O' ring 
> that will seal the gap between the hub and half shaft. This will seal 
> a wide range of tolerances and at the same time ensure that there is a 
> good grip on the bearing outer.
>
> If available the best solution is to find hubs for later big Healey 
> and fit these together with 'O' rings.
>
> Another solution is to run a continuous ring of liquid gasket around 
> the face of the hub before assembly. This is also the only effective 
> seal on early BN1 hubs.
>
> All the best
>
> On Mon, 18 Mar 2024 at 18:02, warthodson--- via Healeys 
> <healeys@autox.team.net> wrote:
>
>     The work shop manual refers to a specific dimension that the paper
>     gasket must stand proud of the steel ring spacer.
>     The gaskets that I received from a well known supplier were too
>     thin. I made my own & have never had a leak or a bearing failure,
>     so far, 15-20 years!
>     Gary Hodson
>
>     On Monday, March 18, 2024 at 11:15:39 AM CDT, Bob Spidell
>     <bspidell@comcast.net> wrote:
>
>
>     Tom Monaco told me he's replaced a large number of spun axle
>     bearings--IIRC he said 'a hundred' or so--over the last few years.
>     I'm not sure exactly what you'd look for that presages that
>     problem, but something to keep in mind. It's not particularly easy
>     to get the requisite torque on the big eight-sided nut that clamps
>     the inner race; knocking it on with a hammer and chisel isn't a
>     good solution (I use a purpose-made large socket and a 3/4" air
>     impact driver). They can spin in the hub as well.
>
>     Moss sells a reg. seal for $2.79 and a 'premium' for $21.99; I
>     couldn't tell you the difference except the cheap one is a 'no
>     name' and the 'premium' was a (generally) good brand (maybe Timken
>     or SK; I don't recall). Worth it or just 'marketing?' Beats me,
>     but given the hassle of this job I went for 'premium.'
>
>
>     On 3/17/2024 5:23 PM, Michael Oritt wrote:
>     What Bob says.
>
>     The inner seal on the axle is the critical piece and if there is
>     wear on the sealing surface you will need to fit a Speedi-Sleeve
>     or similar repair piece.
>     BTW SKF and others make what they call semi-sealed or sealed
>     bearings with plastic or fibre pieces on one or both sides of the
>     bearing but since the sealed ones are not filled with oil I have
>     never understood how they are supposed to get lubrication.
>
>     Best--Michael Oritt
>
>     On Sun, Mar 17, 2024 at 5:06â?¯PM Bob Haskell
>     <rchaskell@earthlink.net> wrote:
>
>         Mike,
>
>         The bearings are lubricated with the rear axle oil.  No
>         grease.  Oil flows between the axle shaft and the axle housing
>         to around to the bearing.  Yes, the paper gasket has to be oil
>         tight. The oil seal keeps the oil from lubricating the brake
>         shoes.
>
>         Bob Haskell
>         Austin-Healey 3000 roadster registrar
>
>         On 3/17/24 16:13, mike brooks via Healeys wrote:
>>         Can someone explain how the hub oil seals are meant to work.
>>         They are inbord of the hub bearings. Are the hubs meant to be
>>         packed with grease? ( the service manual suggests they
>>         should, but the same manual doesn't tell you to pack the hub
>>         with grease when changing hub bearings and seals). Is the
>>         back axle oil intended to pass across the oil seal to the hub
>>         bearing? If so, then the paper gasket in the hub flange to
>>         half-shaft joint will need to be oil tight.
>>
>>         Thanks in advance for any help.
>>
>>         Mike Brooks
>>         56 BN2
>>         Scotland
>>
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<!DOCTYPE html>
<html>
  <head>
    <meta http-equiv="Content-Type" content="text/html; charset=UTF-8">
  </head>
  <body>
    Just to confirm: Hubs from a later car, say, a BJ8 will completely
    interchange with a BN2 hub?<br>
    <br>
    How would one determine a correct gasket thickness? There's no way,
    IIRC, to get a feeler gauge in there.<br>
    <br>
    TIA,<br>
    Bob<br>
    <br>
    <div class="moz-cite-prefix">On 3/23/2024 5:25 AM, john harper
      wrote:<br>
    </div>
    <blockquote type="cite"
cite="mid:CAL28cLUvybn2OWGKy+E4=PSWERNZOuxcMRdcB3fq4UJAw=T7Tw@mail.gmail.com">
      <meta http-equiv="content-type" content="text/html; charset=UTF-8">
      <div dir="ltr">Gary
        <div><br>
        </div>
        <div>The BN2 rear hubs are a bad design relying on very accurate
          machining of the depth of the bearing location and an accurate
          bearing width. Tolerances are very tight and it is hoped that
          a gachet of correct thickness will make a good oil seal and at
          the same time grip the bearing outer from turning in its
          housing.</div>
        <div><br>
        </div>
        <div>This problem was addressed by the manufacturer and an extra
          grove was machined in the face of the hup. Into this grove is
          fitted an 'O' ring that will seal the gap between the hub and
          half shaft. This will seal a wide range of tolerances and at
          the same time ensure that there is a good grip on the bearing
          outer.</div>
        <div><br>
        </div>
        <div>If available the best solution is to find hubs for
          later big Healey and fit these together with 'O' rings.</div>
        <div><br>
        </div>
        <div>Another solution is to run a continuous ring of
          liquid gasket around the face of the hub before assembly. This
          is also the only effective seal on early BN1 hubs.</div>
        <div><br>
        </div>
        <div>All the best</div>
      </div>
      <br>
      <div class="gmail_quote">
        <div dir="ltr" class="gmail_attr">On Mon, 18 Mar 2024 at 18:02,
          warthodson--- via Healeys &lt;<a
            href="mailto:healeys@autox.team.net"; moz-do-not-send="true"
            class="moz-txt-link-freetext">healeys@autox.team.net</a>&gt;
          wrote:<br>
        </div>
        <blockquote class="gmail_quote"
style="margin:0px 0px 0px 0.8ex;border-left:1px solid 
rgb(204,204,204);padding-left:1ex">
          <div>
            <div
style="font-family:&quot;Comic Sans MS&quot;,sans-serif;font-size:16px">
              <div dir="ltr">The work shop manual refers to a specific
                dimension that the paper gasket must stand proud of the
                steel ring spacer.</div>
              <div dir="ltr">The gaskets that I received from a well
                known supplier were too thin. I made my own &amp; have
                never had a leak or a bearing failure, so far, 15-20
                years!</div>
              <div dir="ltr">Gary Hodson</div>
              <div><br>
              </div>
            </div>
            <div
id="m_-3944875174496281455ydp662d60cyahoo_quoted_1217414981">
              <div
style="font-family:&quot;Helvetica 
Neue&quot;,Helvetica,Arial,sans-serif;font-size:13px;color:rgb(38,40,42)">
                <div> On Monday, March 18, 2024 at 11:15:39 AM CDT, Bob
                  Spidell &lt;<a href="mailto:bspidell@comcast.net";
                    target="_blank" moz-do-not-send="true"
                    class="moz-txt-link-freetext">bspidell@comcast.net</a>&gt;
                  wrote: </div>
                <div><br>
                </div>
                <div><br>
                </div>
                <div>
                  <div
                    id="m_-3944875174496281455ydp662d60cyiv6546823410">
                    <div> Tom Monaco told me he's replaced a large
                      number of spun axle bearings--IIRC he said 'a
                      hundred' or so--over the last few years. I'm not
                      sure exactly what you'd look for that presages
                      that problem, but something to keep in mind. It's
                      not particularly easy to get the requisite torque
                      on the big eight-sided nut that clamps the inner
                      race; knocking it on with a hammer and chisel
                      isn't a good solution (I use a purpose-made large
                      socket and a 3/4" air impact driver). They can
                      spin in the hub as well.<br clear="none">
                      <br clear="none">
                      Moss sells a reg. seal for $2.79 and a 'premium'
                      for $21.99; I couldn't tell you the difference
                      except the cheap one is a 'no name' and the
                      'premium' was a (generally) good brand (maybe
                      Timken or SK; I don't recall). Worth it or just
                      'marketing?' Beats me, but given the hassle of
                      this job I went for 'premium.'<br clear="none">
                      <br clear="none">
                      <br clear="none">
                      <div
id="m_-3944875174496281455ydp662d60cyiv6546823410yqtfd89942">
                        <div>On 3/17/2024 5:23 PM, Michael Oritt wrote:<br
                            clear="none">
                        </div>
                        <blockquote type="cite"> </blockquote>
                      </div>
                    </div>
                    <div>
                      <div
id="m_-3944875174496281455ydp662d60cyiv6546823410yqtfd78669">
                        <div dir="ltr">
                          <div style="color:rgb(51,51,255)">What Bob
                            says.  </div>
                          <div style="color:rgb(51,51,255)"><br
                              clear="none">
                          </div>
                          <div style="color:rgb(51,51,255)">The inner
                            seal on the axle is the critical piece and
                            if there is wear on the sealing surface you
                            will need to fit a Speedi-Sleeve or similar
                            repair piece.</div>
                          <div style="color:rgb(51,51,255)">BTW SKF and
                            others make what they call semi-sealed or
                            sealed bearings with plastic or fibre pieces
                            on one or both sides of the bearing but
                            since the sealed ones are not filled with
                            oil I have never understood how they are
                            supposed to get lubrication.</div>
                          <div style="color:rgb(51,51,255)"><br
                              clear="none">
                          </div>
                          <div style="color:rgb(51,51,255)">Best--Michael
                            Oritt</div>
                          <div style="color:rgb(51,51,255)"> </div>
                        </div>
                        <br clear="none">
                        <div>
                          <div dir="ltr">On Sun, Mar 17, 2024 at 5:06â?¯PM
                            Bob Haskell &lt;<a shape="rect"
                              href="mailto:rchaskell@earthlink.net";
                              rel="nofollow" target="_blank"
                              moz-do-not-send="true"
                              
class="moz-txt-link-freetext">rchaskell@earthlink.net</a>&gt;
                            wrote:<br clear="none">
                          </div>
                          <blockquote
style="margin:0px 0px 0px 0.8ex;border-left:1px solid 
rgb(204,204,204);padding-left:1ex">
                            <div>
                              <p>Mike,</p>
                              <p>The bearings are lubricated with the
                                rear axle oil.  No grease.  Oil flows
                                between the axle shaft and the axle
                                housing to around to the bearing.  Yes,
                                the paper gasket has to be oil tight. 
                                The oil seal keeps the oil from
                                lubricating the brake shoes.<br
                                  clear="none">
                              </p>
                              <pre>Bob Haskell
Austin-Healey 3000 roadster registrar</pre>
                              <div>On 3/17/24 16:13, mike brooks via
                                Healeys wrote:<br clear="none">
                              </div>
                              <blockquote type="cite"> Can someone
                                explain how the hub oil seals are meant
                                to work. They are inbord of the hub
                                bearings. Are the hubs meant to be
                                packed with grease? ( the service manual
                                suggests they should, but the same
                                manual doesn't tell you to pack the hub
                                with grease when changing hub bearings
                                and seals). Is the back axle oil
                                intended to pass across the oil seal to
                                the hub bearing? If so, then the paper
                                gasket in the hub flange to half-shaft
                                joint will need to be oil tight.
                                <div><br clear="none">
                                </div>
                                <div>Thanks in advance for any help.</div>
                                <div><br clear="none">
                                </div>
                                <div>Mike Brooks</div>
                                <div>56 BN2</div>
                                <div>Scotland</div>
                                <div><br>
                                </div>
                              </blockquote>
                            </div>
                          </blockquote>
                        </div>
                      </div>
                    </div>
                  </div>
                </div>
              </div>
            </div>
          </div>
        </blockquote>
      </div>
    </blockquote>
  </body>
</html>

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