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Re: coolant leak - 80 tr7

To: lstein6@earthlink.net, tr8@mercury.lcs.mit.edu, triumphs@autox.team.net
Subject: Re: coolant leak - 80 tr7
From: Chip19474@aol.com
Date: Mon, 14 Apr 2003 18:32:53 EDT
In a message dated 4/13/2003 11:57:39 AM Eastern Standard Time, 
lstein6@earthlink.net writes:


> the leak appears toward the front of
> the engine but possibly the middle of the engine.  is this a common problem 
> ?
> head gasket ?  freeze plug ?  

Larry,

We're on our 6th attempt at fixing the same leak on an '80 TR7 we have in the 
shop.  Assuming that your cylinder head hasn't warped, there are two primary 
culprits: the water pump housing gasket and the intake manifold "O" Ring.  
Both of these fixes require some thought.  As you've seen from replies, the 
water pump gasket has it's own set of options (3 gasket choices from Moss - I 
think they're .010" thick; .020" and .030").

The "O" Ring; however, is an even nastier animal.  Intake manifold gaskets 
for the TR7 can be ordered individually or as part of a head gasket set.  We 
found out the hard way that the a-la-carte (individual) gaskets are not the 
same composition or style as the same gasket which comes in a complete gasket 
set.  The a-la-carte gaskets appear to be too thick and won't allow enough 
compression to properly seat the intake manifold O Ring to the head.  We 
tried different O Rings with an assortment of usually reliable sealants - all 
to no avail.  There just doesn't appear to be enough "squish" with the 
a-la-carte gasket to allow the standard O Ring to compress.  The result is a 
small stream that starts under the O Ring and winds its way down and across 
the top of the engine to fill the first freeze plug then it gently flows over 
the block.

If you'd like, I'll let you know how successful we were using the intake 
manifold gasket which came in the head gasket kit....after a long run 
tomorrow!

Chip Krout
Triumph Rescue
Barto, PA   USA
610-845-8217

1976 TR6 #CF57822U - one of the last 500 built!
1970 Spitfire Mk3 #FDU78512L - ready for the driving season

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