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Re: Chassis Repair

To: "Victor B. Michael" <vmichael@enteract.com>
Subject: Re: Chassis Repair
From: Ted Schumacher <tedtsimx@q1.net>
Date: Mon, 05 Jul 1999 13:32:40 -0400
Victor B. Michael wrote:
> 
> Hello again list.
> 
> I couldn't keep away. ;)  I tried sending this message earlier with a
> GIF attachment and I haven't seen it yet. I also posted to another list.
> So, if you see two postings, I apologize.
> 
> I'd like to ask your opinions on my next project.
> 
> I have to repair the front crossmember on my '77 Spit because of a front
> end collision that occurred before I bought the car.  Also because of
> the collision, the PO had replaced the bonnet with a Pimento Red junker
> that could be bent into alignment with the now dinged up hinge
> boxes on the crossmember. I now have a parts car which has a good front
> end and bonnet and would like to use the crossmember and hinge boxes and
> the bonnet. The parts car is green and the car I'm fixing is Carmine
> Red.  My questions are related to chopping and welding of the chassis
> and what to do about the paint color.
> 
> Chassis:
> 
>     []         []
> ====[]=========[]====
>     \| ||   || |/ \____ CUT A
>      \\||   ||//
>       \ |   | /
>        ||   ||
>        --   --  <---CUT B
>        ||   ||
> 
> What approach should I take with the removal of the front crossmember
> (on both chassis')? I think my choices are this;
> 
> CUT A:  Try and remove the front crossmember at the weld,carefully
> preserving the front crossmember and hinge boxes on the GOOD parts.
> 
> CUT B:  Cut somewhere along the main chassis beams on both and butt-weld
> 
> them together, adding a plate to the beam at the weld.
> 
> NEW CHASSIS: I don't think this job is big enough to warrant that. Not
> considering it.
> 
> I would prefer CUT A for two reasons...estetics and not compromising the
> stability of the main chassis BUT is this even possible? Can I carefully
> remove the weld with damaging the front crossmember? I saw it done in
> one of my restoration books, this very procedure but they were replacing
> the front crossmember with a new one.
> 
> I would also like to hear recommendations for cutting tools/drill
> attachments if you have any.
> 
> Paint:
> 
> Before putting the new GREEN bonnet on my Carmine Red Spit, should I
> have a paint shop work on the bonnet and can they match the color
> reasonably well? Even with a "worn out" color? Opinions?  What would you
> do?
> 
> I would really appreciate your opinions on these two things!
> 
> Thanks!
> 
> Vic
take it to a frame shop and have them tell you where to cut.  these
people dothis daily and know how to make it straight when done.  far
cheaper to spend a litle more now than to keep working on it after it's
together and not square. ted
-- 
Ted Schumacher  
TS Imported Automotive
404 Basinger Rd.
Pandora, Ohio, USA 45877
Ph. 800/543-6648  USA/Canada  FAX 419/384-3272 24 hour
Ph. 419/384-3022 - tech./general information
Web page http://www.tsimportedautomotive.com
New-Used-Rebuilt-NOS-Performance British car parts.
200 - 300 parts cars in our British-only salvage yard.

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