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RE: Sandblasting/nozzles/compressors for the job

To: "'Dennis'" <d.wilson@asu.edu>, TR List <triumphs@Autox.Team.Net>
Subject: RE: Sandblasting/nozzles/compressors for the job
From: Eric Straub <ericst@MICROSOFT.com>
Date: Wed, 9 Apr 1997 09:34:44 -0700
I've had good success with a 16CFM @ 90 6.5 hp 2 stage Air Compressor &
a pressure blasting unit, using the TIP trigger valve. When I'm
blasting, it's spraying almost constantly & I've had no problem with
clogging or moisture. I have my air lines run as shown in the TiP
catalog & I have two moisture traps.  The way the air lines are run is
key to getting moisture out of the lines.

Eric.
        -----Original Message-----
        From:   Dennis [SMTP:d.wilson@asu.edu]
        Sent:   Wednesday, April 09, 1997 8:52 AM
        To:     TR List
        Subject:        Sandblasting/nozzles/compressors for the job

        I have one of those siphon fed cheapo jobbies.  As people have
said, they are
        fine for SMALL parts.  Anything larger than an engine (4
cylinder) is
        a pain.  It is slow, uses lots of air, and generally
frustrating.

        Here is the problem.  These units require masses of air.  Very
few home
        compressors (even two stage) put out enough air to run them for
extended
        times.  If you run a compressor continuously (which you will for
anything
        less than a small job) its gets hot, and the air gets hot, then
you get
        moisture problems (even with in line filters and moisture traps
and meters
        of metal tubing) which blocks the siphon fed units and they
splutter and
        get blocked.  I have not used a pressure fed unit.
        BTW  My compressor puts out 18 cfm @ 90 lbs and it could NOT
keep up with
        the siphon fed unit even running full time.

        The unspoken and generally unknown (I think) info about
compressors.
        The air out put of a compressor is what they can put out under
ideal conditions
        when new with clean filters etc.  The air requirement of a tool
is usually
        displayed on the tool box or tool.  This is usually the air
consumption
        for usage 25% or 50% of the time.  Many tools require 4 cfm.  So
you
        might think great, my little 4 hp 8 cfm compressor should be
fine.
        WRONG.  Many of those 4 cfm tools like cut off tools or impact
        wrenches use 4 cfm at 25% usage.  Full time or constant usage
will require
        4 x 4cfm = 16 cfm.  The siphon fed sandblasters
require......wait for it......
        about 15-17 cfm with medium nozzle at 50% usage.  Thus you will
need
        a compressor that puts out about 30 cfm to run the sandblaster
continuously
        and the compressor will also run continously to keep up.
        Although of course you seldom use impact wrenches continuously
so the
        small compressors are fine for those tools.  Most compressors
have
        problems with tools that run continously (10 mins + at a time)
such as
        sanders, sandblasters, etc.  I wanted to sandblast the engine
bay of my
        midget.  I will need to rent one of those Ingersol Rand  units
you pull
        behind your car and pressure fed unit.

        All this is explained in the De Vilblis air-tool book in your
local Home Base
        air-tool department.

        You can get cheap ceramic nozzles from Harbour Freight, about $6
for 10
        I think.  Haven't used them yet so don't know if they are any
good.

        When you sandblast, cover every inch of your body, wear eye,
skin and ear
        protection and still plan on digging sand from every part of
your body
        after extended blasting.

        Happy blasting.

        Cheers Dennis

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