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Re: cutting masnoite

To: "Gano, Ken" <kengano@advant.com>
Subject: Re: cutting masnoite
From: Roger Korn <rkorn@europa.com>
Date: Wed, 29 Jul 1998 22:23:10 -0700
Ken,

There's masonite and there's tempered-two-sides masonite. Use the latter. For
smooth curve cutting on 1/8" stock, use a saber saw with at least 14 teeth per
inch. Some models, like the Bosch, have a feature that allows you to set the
amount of blade advance (fore and aft motion) of the saw stroke. Set this to a
minimum. Sawzall has too much of this motion, so forget it. Boat guys will cut
large radius (R>24") curves with a Skilsaw, set high, so the blade barely goes
through the material. Another approach is rough it out with a Skilsaw, then sand
to the line with 60 grit on a beltsander.

Hope this helps,

Roger

Gano, Ken wrote:

> I am attempting to "remanufacture" four of the interior panels in the TR3
> and purchased a sheet of 1/8" masonite for the base.  Every time I try to
> cut it with the reciprocating saw or the sawzall it either rips or the edge
> "balls up" and makes a sloppy cut.
>
> Does anyone have a good suggestion to make these cuts, particularly the
> curves.  I seem to get a nice cut with a circular saw and a very thin blade,
> but this will not work on the curves.
>
> TIA
>
> kengano@advant.com
> downstate illinois
> 1959 TR3A TS57756L
> 1958 Model 10 Sedan TBE9239LDLB




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