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Re: [Healeys] Coolant bypass port in the head - 6-cyl

To: Alan Seigrist <healey.nut@gmail.com>
Subject: Re: [Healeys] Coolant bypass port in the head - 6-cyl
From: Bob Spidell via Healeys <healeys@autox.team.net>
Date: Tue, 29 Mar 2022 19:09:36 -0700
Cc: Healey list <healeys@autox.team.net>
Delivered-to: mharc@autox.team.net
Delivered-to: healeys@autox.team.net
References: <CAFBXTk+A1iNWq5ASG_roL-+Jcu-Y94SLmwsYbKckX+_+dYygyA@mail.gmail.com> <CAB3i7LK7w28-1SBxdoAQRvydEu3xDjDQqN2qbuuUe2WswjH_WQ@mail.gmail.com> <CAFKLAdiZYQsa2_-tMwfbpObzc89BmDzm=N8_1QYM-X9xk3Zniw@mail.gmail.com> <CAB3i7LLpLXX4k8a0FiGUfNQ515oZ7dw8jy=+ksCc4_9mASAidQ@mail.gmail.com> <E21C6921-4FDA-467B-BD31-C49068C70C45@hxcore.ol> <CAFBXTkJ=b+zOYKGSdnLM9qm7ac=kCj=7OY9NvsYGED9_rn4ckg@mail.gmail.com> <cb239813-a435-6820-b112-87495a039cbf@comcast.net> <CAFBXTkLPi991vRbE8hh0km8XpX1dUQvhiCFyEa_xMguMoRY-sw@mail.gmail.com>
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It's been years, and my memory is (always) suspect, but I believe I put 
a RS in a pan of boiling water (with a frog, of course). The conical top 
of the RS goes up in the thermostat housing, so I think the moving part 
can only go down. IIRC, the sleeve only moved a quarter-inch or so and I 
thought at the time it would only cover maybe half of the bypass port.

I mostly came to the conclusion Michael did: Covering the port or not 
makes no measurable difference; it's certainly not a cure for 
overheating Healeys.

On another note; I drained my BJ8 to install another heater valve and 
block valve and, when filling noticed some crud blocking a couple tubes. 
It was hard to extract, but when I did it appeared to be solder that had 
come off from somewher (by the shape probably from around a tube). Rad's 
not leaking, but I'm not a happy camper; this was an 'uprated' core 
installed less than 6 or 7 years ago.


On 3/29/2022 7:00 PM, Alan Seigrist wrote:
> Hi Bob -
>
> the Robertshaw thermostats are nicely made, but they open the wrong 
> way around... let me do some measurements as I am dealing with the 
> cooling on my BJ8 now.  I have a robert shaw... as well as another 
> sleeved thermostat as well as the bellows.
>
> Best,
>
> Alan
>
> On Wed, Mar 30, 2022 at 9:54 AM Bob Spidell <bspidell@comcast.net> wrote:
>
>     Years ago, someone--might have been BCS, but I'm not sure--was
>     selling a Robertshaw thermostat with a brass sleeve soldered to it
>     (Robertshaw thermostats have a center portion that moves up and
>     down). The one I bought was 160deg; I desoldered the sleeve and
>     soldered it to a 180deg Robertshaw. I bought one of the original,
>     bellows-type from Kees--whatever happened to him?--but never
>     installed it; heard they were the 'fail closed' type, which could
>     turn a minor failure into a catastrophe (still have it around
>     somewhere).
>
>     
> https://flowkoolerwaterpumps.com/products/robertshaw-330-160-degree-thermostat
>
>
>     On 3/29/2022 6:35 PM, Alan Seigrist via Healeys wrote:
>>     Harold -
>>
>>     Thank you, now I understand how the whole thing is supposed to
>>     work.  The sleeve works to cut off the bypass so that hot water
>>     is not recycled into the system after it warms up.  FWIW, this
>>     only applies to the 6 cyl, the 4 cyl doesn't have any sort of bypass.
>>
>>     Yes, I think it would be great if you could share with us which
>>     thermostat to purchase and how to modify it.
>>
>>     Best,
>>
>>     Alan
>>
>>     On Wed, Mar 30, 2022 at 1:28 AM Harold Manifold via Healeys
>>     <healeys@autox.team.net> wrote:
>>
>>         The coolant bypass plays an important but problematic role in
>>         the Healeyâ??s cooling system. When the thermostat is closed
>>         coolant returns to the water pump via the bypass. See the red
>>         circle on the attached picture. The bypass is important for
>>         three reasons: its allows the coolant in the block to
>>         continue to circulate and come to a uniform temperature
>>         before the thermostat opens, it prevents hot spots that could
>>         develop from stagnant coolant and it prevents the water pump
>>         from dead heading.
>>
>>         The problematic part is in the original design the bypass was
>>         closed by a sleeve on the bellows type thermostat when the
>>         thermostat opened. The original Bellows type thermostat used
>>         a volatile liquid and were not reliable and were not suitable
>>         for the 7 psi cooling system pressure. Wax type thermostats
>>         are much more reliable but they do not have a sleeve to close
>>         off the bypass. There may be some expensive wax type replicas
>>         of the original bellows type.
>>
>>         After looking at many options the best option for a
>>         reasonably priced wax type thermostat with a sleeve to close
>>         off the bay pass is the modified Land Rover Series ll
>>         thermostat. If anyone would like to know about modifying the
>>         Landver thermostat let me know. It can be easily done.
>>
>>         Harold
>>
>>         *From: *Michael Salter via Healeys
>>         *Sent: *Tuesday, March 29, 2022 9:17 AM
>>         *Subject: *Re: [Healeys] Coolant bypass port in the head - 6-cyl
>>
>>         The coolant travels from the bottom of the radiator to the
>>         water pump into the block then from the block into the head
>>         then through the thermostat to the top of the radiator.
>>
>>         M
>>
>>         On Tue., Mar. 29, 2022, 11:57 a.m. Elton S,
>>         <eps2660@gmail.com> wrote:
>>
>>             As a related question, what is the direction of flow
>>             through the radiator - up from the bottom or down from
>>             the top?
>>
>>             Elton
>>
>>             BJ7
>>
>>             On Tue, Mar 29, 2022 at 11:44 AM Michael Salter
>>             <michaelsalter@gmail.com> wrote:
>>
>>                 As Gary points out, and far as I have been able to
>>                 figure out, the bypass passage is open when the
>>                 engine is cold, the idea being that by "short
>>                 circuiting" the radiator the coolant in the heater
>>                 and bypass passage will warm up more quickly and the
>>                 heater will produce heat more quickly.
>>
>>                 We had a slew of the "shrouded " type thermostats
>>                 that I bought when Smiths Canada closed down. The
>>                 part number was 43570/28 and we used to sell them to
>>                 customers who reported overheating problems.
>>
>>                 I stopped promoting them as a potential solution to
>>                 overheating issues after being taken to task by a
>>                 customer who did an extensive study of the issue and
>>                 proved, at least to my satisfaction,  that they
>>                 improved cooling not one iota.
>>
>>                 M
>>
>>                 On Tue., Mar. 29, 2022, 10:47 a.m. Alan Seigrist,
>>                 <healey.nut@gmail.com> wrote:
>>
>>                     I don't know if this has ever been answered
>>                     before, but where does the little bypass port begin?
>>
>>                     What parts of the head does that bypass come in
>>                     contact with?
>>
>>                     When do you want to cover the port with a sleeve
>>                     (when coolant is hot or cold?)
>>
>>                     I ask because the old bellows style thermostat
>>                     will cover the bypass port when the thermostat opens
>>
>>                     then I have another wax thermostat and the sleeve
>>                     actually cover the bypass when it is cold, and
>>                     doesn't cover it when the thermostat opens.... so
>>                     it works exact opposite to the old bellows style
>>                     thermostat.
>>
>>                     confused....
>>
>>                     Cheers,
>>
>>                     Alan
>>
>>                     _______________________________________________
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>> http://autox.team.net/mailman/options/healeys/michaelsalter@gmail.com
>>
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>>
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>
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<html>
  <head>
    <meta http-equiv="Content-Type" content="text/html; charset=UTF-8">
  </head>
  <body>
    It's been years, and my memory is (always) suspect, but I believe I
    put a RS in a pan of boiling water (with a frog, of course). The
    conical top of the RS goes up in the thermostat housing, so I think
    the moving part can only go down. IIRC, the sleeve only moved a
    quarter-inch or so and I thought at the time it would only cover
    maybe half of the bypass port.<br>
    <br>
    I mostly came to the conclusion Michael did: Covering the port or
    not makes no measurable difference; it's certainly not a cure for
    overheating Healeys.<br>
    <br>
    On another note; I drained my BJ8 to install another heater valve
    and block valve and, when filling noticed some crud blocking a
    couple tubes. It was hard to extract, but when I did it appeared to
    be solder that had come off from somewher (by the shape probably
    from around a tube). Rad's not leaking, but I'm not a happy camper;
    this was an 'uprated' core installed less than 6 or 7 years ago.<br>
    <br>
    <br>
    <div class="moz-cite-prefix">On 3/29/2022 7:00 PM, Alan Seigrist
      wrote:<br>
    </div>
    <blockquote type="cite"
cite="mid:CAFBXTkLPi991vRbE8hh0km8XpX1dUQvhiCFyEa_xMguMoRY-sw@mail.gmail.com">
      <meta http-equiv="content-type" content="text/html; charset=UTF-8">
      <div dir="ltr">Hi Bob -
        <div><br>
        </div>
        <div>the Robertshaw thermostats are nicely made, but they open
          the wrong way around... let me do some measurements as I am
          dealing with the cooling on my BJ8 now.  I have a robert
          shaw... as well as another sleeved thermostat as well as the
          bellows.</div>
        <div><br>
        </div>
        <div>Best,</div>
        <div><br>
        </div>
        <div>Alan</div>
      </div>
      <br>
      <div class="gmail_quote">
        <div dir="ltr" class="gmail_attr">On Wed, Mar 30, 2022 at 9:54
          AM Bob Spidell &lt;<a href="mailto:bspidell@comcast.net";
            moz-do-not-send="true" 
class="moz-txt-link-freetext">bspidell@comcast.net</a>&gt;
          wrote:<br>
        </div>
        <blockquote class="gmail_quote" style="margin:0px 0px 0px
          0.8ex;border-left:1px solid rgb(204,204,204);padding-left:1ex">
          <div> Years ago, someone--might have been BCS, but I'm not
            sure--was selling a Robertshaw thermostat with a brass
            sleeve soldered to it (Robertshaw thermostats have a center
            portion that moves up and down). The one I bought was
            160deg; I desoldered the sleeve and soldered it to a 180deg
            Robertshaw. I bought one of the original, bellows-type from
            Kees--whatever happened to him?--but never installed it;
            heard they were the 'fail closed' type, which could turn a
            minor failure into a catastrophe (still have it around
            somewhere).<br>
            <br>
            <a
href="https://flowkoolerwaterpumps.com/products/robertshaw-330-160-degree-thermostat";
              target="_blank" moz-do-not-send="true"
              
class="moz-txt-link-freetext">https://flowkoolerwaterpumps.com/products/robertshaw-330-160-degree-thermostat</a><br>
            <br>
            <br>
            <div>On 3/29/2022 6:35 PM, Alan Seigrist via Healeys wrote:<br>
            </div>
            <blockquote type="cite">
              <div dir="ltr">Harold -
                <div><br>
                </div>
                <div>Thank you, now I understand how the whole thing is
                  supposed to work.  The sleeve works to cut off the
                  bypass so that hot water is not recycled into the
                  system after it warms up.  FWIW, this only applies to
                  the 6 cyl, the 4 cyl doesn't have any sort of bypass.<br>
                  <br>
                  Yes, I think it would be great if you could share with
                  us which thermostat to purchase and how to modify it.</div>
                <div><br>
                </div>
                <div>Best,</div>
                <div><br>
                </div>
                <div>Alan</div>
              </div>
              <br>
              <div class="gmail_quote">
                <div dir="ltr" class="gmail_attr">On Wed, Mar 30, 2022
                  at 1:28 AM Harold Manifold via Healeys &lt;<a
                    href="mailto:healeys@autox.team.net"; target="_blank"
                    moz-do-not-send="true" 
class="moz-txt-link-freetext">healeys@autox.team.net</a>&gt;
                  wrote:<br>
                </div>
                <blockquote class="gmail_quote" style="margin:0px 0px
                  0px 0.8ex;border-left:1px solid
                  rgb(204,204,204);padding-left:1ex">
                  <div lang="EN-US">
                    <div>
                      <p class="MsoNormal">The coolant bypass plays an
                        important but problematic role in the Healeyâ??s
                        cooling system. When the thermostat is closed
                        coolant returns to the water pump via the
                        bypass. See the red circle on the attached
                        picture. The bypass is important for three
                        reasons: its allows the coolant in the block to
                        continue to circulate and come to a uniform
                        temperature before the thermostat opens, it
                        prevents hot spots that could develop from
                        stagnant coolant and it prevents the water pump
                        from dead heading.</p>
                      <p class="MsoNormal"> </p>
                      <p class="MsoNormal">The problematic part is in
                        the original design the bypass was closed by a
                        sleeve on the bellows type thermostat when the
                        thermostat opened. The original Bellows type
                        thermostat used a volatile liquid and were not
                        reliable and were not suitable for the 7 psi
                        cooling system pressure. Wax type thermostats
                        are much more reliable but they do not have a
                        sleeve to close off the bypass. There may be
                        some expensive wax type replicas of the original
                        bellows type.</p>
                      <p class="MsoNormal"> </p>
                      <p class="MsoNormal">After looking at many options
                        the best option for a reasonably priced wax type
                        thermostat with a sleeve to close off the bay
                        pass is the modified Land Rover Series ll
                        thermostat. If anyone would like to know about
                        modifying the Landver thermostat let me know. It
                        can be easily done.</p>
                      <p class="MsoNormal"> </p>
                      <p class="MsoNormal">Harold</p>
                      <p class="MsoNormal"> </p>
                      <div
style="border-right:none;border-bottom:none;border-left:none;border-top:1pt
                        solid rgb(225,225,225);padding:3pt 0in 0in">
                        <p class="MsoNormal"
                          style="border:none;padding:0in"><b>From: </b><a
                            href="mailto:healeys@autox.team.net";
                            target="_blank" moz-do-not-send="true">Michael
                            Salter via Healeys</a><br>
                          <b>Sent: </b>Tuesday, March 29, 2022 9:17 AM<br>
                          <b>To: </b><a
                            href="mailto:Healeys@autox.team.net";
                            target="_blank" moz-do-not-send="true">Healey
                            list</a><br>
                          <b>Subject: </b>Re: [Healeys] Coolant bypass
                          port in the head - 6-cyl</p>
                      </div>
                      <p class="MsoNormal"> </p>
                      <div>
                        <p class="MsoNormal">The coolant travels from
                          the bottom of the radiator to the water pump
                          into the block then from the block into the
                          head then through the thermostat to the top of
                          the radiator.</p>
                        <div>
                          <p class="MsoNormal"> </p>
                        </div>
                        <div>
                          <p class="MsoNormal">M</p>
                        </div>
                      </div>
                      <p class="MsoNormal"> </p>
                      <div>
                        <div>
                          <p class="MsoNormal">On Tue., Mar. 29, 2022,
                            11:57 a.m. Elton S, &lt;<a
                              href="mailto:eps2660@gmail.com";
                              target="_blank" moz-do-not-send="true"
                              
class="moz-txt-link-freetext">eps2660@gmail.com</a>&gt;
                            wrote:</p>
                        </div>
                        <blockquote
style="border-top:none;border-right:none;border-bottom:none;border-left:1pt
                          solid rgb(204,204,204);padding:0in 0in 0in
                          6pt;margin-left:4.8pt;margin-right:0in">
                          <div>
                            <p class="MsoNormal">As a related question,
                              what is the direction of flow through the
                              radiator - up from the bottom or down from
                              the top?</p>
                            <div>
                              <p class="MsoNormal">Elton  </p>
                            </div>
                            <div>
                              <p class="MsoNormal">BJ7</p>
                            </div>
                          </div>
                          <p class="MsoNormal"> </p>
                          <div>
                            <div>
                              <p class="MsoNormal">On Tue, Mar 29, 2022
                                at 11:44 AM Michael Salter &lt;<a
                                  href="mailto:michaelsalter@gmail.com";
                                  target="_blank" moz-do-not-send="true"
                                  
class="moz-txt-link-freetext">michaelsalter@gmail.com</a>&gt;
                                wrote:</p>
                            </div>
                            <blockquote
style="border-top:none;border-right:none;border-bottom:none;border-left:1pt
                              solid rgb(204,204,204);padding:0in 0in 0in
                              6pt;margin-left:4.8pt;margin-right:0in">
                              <div>
                                <p class="MsoNormal">As Gary points out,
                                  and far as I have been able to figure
                                  out, the bypass passage is open when
                                  the engine is cold, the idea being
                                  that by "short circuiting" the
                                  radiator the coolant in the heater and
                                  bypass passage will warm up more
                                  quickly and the heater will produce
                                  heat more quickly. </p>
                                <div>
                                  <p class="MsoNormal">We had a slew of
                                    the "shrouded " type thermostats
                                    that I bought when Smiths Canada
                                    closed down. The part number was
                                    43570/28 and we used to sell them to
                                    customers who reported overheating
                                    problems. </p>
                                </div>
                                <div>
                                  <p class="MsoNormal">I stopped
                                    promoting them as a potential
                                    solution to overheating issues after
                                    being taken to task by a customer
                                    who did an extensive study of the
                                    issue and proved, at least to my
                                    satisfaction,  that they improved
                                    cooling not one iota.</p>
                                </div>
                                <div>
                                  <p class="MsoNormal"> </p>
                                </div>
                                <div>
                                  <p class="MsoNormal">M</p>
                                </div>
                              </div>
                              <p class="MsoNormal"> </p>
                              <div>
                                <div>
                                  <p class="MsoNormal">On Tue., Mar. 29,
                                    2022, 10:47 a.m. Alan Seigrist, &lt;<a
                                      href="mailto:healey.nut@gmail.com";
                                      target="_blank"
                                      moz-do-not-send="true"
                                      
class="moz-txt-link-freetext">healey.nut@gmail.com</a>&gt;
                                    wrote:</p>
                                </div>
                                <blockquote
style="border-top:none;border-right:none;border-bottom:none;border-left:1pt
                                  solid rgb(204,204,204);padding:0in 0in
                                  0in
                                  6pt;margin-left:4.8pt;margin-right:0in">
                                  <div>
                                    <p class="MsoNormal">I don't know if
                                      this has ever been answered
                                      before, but where does the little
                                      bypass port begin?   </p>
                                    <div>
                                      <p class="MsoNormal"> </p>
                                    </div>
                                    <div>
                                      <p class="MsoNormal">What parts of
                                        the head does that bypass come
                                        in contact with? <br>
                                        <br>
                                        When do you want to cover the
                                        port with a sleeve (when coolant
                                        is hot or cold?)</p>
                                    </div>
                                    <div>
                                      <p class="MsoNormal"> </p>
                                    </div>
                                    <div>
                                      <p class="MsoNormal">I ask because
                                        the old bellows style thermostat
                                        will cover the bypass port when
                                        the thermostat opens<br>
                                        <br>
                                        then I have another wax
                                        thermostat and the sleeve
                                        actually cover the bypass when
                                        it is cold, and doesn't cover it
                                        when the thermostat opens.... so
                                        it works exact opposite to the
                                        old bellows style thermostat.</p>
                                    </div>
                                    <div>
                                      <p class="MsoNormal"> </p>
                                    </div>
                                    <div>
                                      <p class="MsoNormal">confused....<br>
                                        <br>
                                        Cheers,</p>
                                    </div>
                                    <div>
                                      <p class="MsoNormal"> </p>
                                    </div>
                                    <div>
                                      <p class="MsoNormal">Alan</p>
                                    </div>
                                  </div>
                                  <p class="MsoNormal"
                                    
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              <pre>_______________________________________________

Archive: <a href="http://www.team.net/pipermail/healeys"; target="_blank" 
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class="moz-txt-link-freetext">http://www.team.net/pipermail/healeys</a> <a 
href="http://autox.team.net/archive/healeys"; target="_blank" 
moz-do-not-send="true" 
class="moz-txt-link-freetext">http://autox.team.net/archive/healeys</a>

<a href="mailto:Healeys@autox.team.net"; target="_blank" moz-do-not-send="true" 
class="moz-txt-link-freetext">Healeys@autox.team.net</a>
<a href="http://autox.team.net/mailman/listinfo/healeys"; target="_blank" 
moz-do-not-send="true" 
class="moz-txt-link-freetext">http://autox.team.net/mailman/listinfo/healeys</a>


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_______________________________________________

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