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Re: Suspension Rebuild Opinions Wanted

To: "Gary R." <gary@tpartners.net>
Subject: Re: Suspension Rebuild Opinions Wanted
From: Greg Dito <dito9561@bellsouth.net>
Date: Fri, 24 Oct 2003 15:50:55 -0400
Gary,

Any time you use a firmer bushing material it is going to transmit more 
vibration and noise than rubber.  But heck, it's a sportscar!  I replaced all 
of my suspension bushings with nylatron.  I did not use the aluminum solid rack 
mounts as I was warned that this will put alot of vibration into the steering 
wheel.  Just think about it.  In this area I think its overkill unless you're 
building a racecar.  Maybe its OK if you're roads are smooth as a pool table.

Invest in road springs.  Makes all of the difference in the car's handling.  
Just do not go to the super stiff type that really belong on the racetrack.  
Those are way too harsh for road use.

DO buy a front rebuild kit that includes all of the bushings, washers, etc. for 
upper and lower.  Especially the lower.  When taking it apart you may find that 
the lower A-arm holes have become elongated due to worn through bushings where 
A-arms are riding directly on the large bolt.  That will definitely create 
sloppy handling and must be repaired (Welding and reaming) or replaced. 

Another source of sloppy handling are the brass trunnions and vertical links.  
Threads on the links and trunnions can get worn big time.  Trunnions are easy 
to replace relatively speaking.  Especially if you're rebuilding the 
suspension.  Vertical links are a bit more complicated but certainly not 
impossible.  The large threaded pin on the verticals links should not be 
corroded or worn to where steel is obviously missing.  If so, replace them.

Check the ball joints on the rack and pinion.  Grab a hold of the free hanging 
tie rod and push and pull back and forth in the direction of the unit.  There 
should be no play or "space" felt through your hands.  If so that will also 
give you sloppy handling.  Could be a number of things.  Not all that difficult 
to take apart, although a good vise is invaluable and it is a messy job.  Or 
simply buy a complete rebuilt unit.  

As far as the u-joints, unless they making a noise on application of load or 
deceleration I'd tend to leave them for now.  Unless you're feeling 
particularly productive and want to tackle that job while replacing the diff 
mounts.  With TR IRS it's going to happen some time, so, no time like the 
present?

Good Luck!
Greg Dito
CD6250L




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