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FW: HELP - Clutch forks and shaft

To: triumphs
Subject: FW: HELP - Clutch forks and shaft
From: Mark J Bradakis <mjb>
Date: Sun, 4 May 1997 22:49:04 -0600 (MDT)
[BOUNCE triumphs@Autox.Team.Net:  Admin request: /^subject:\s*help\b/i    Admin 
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     Date: Thu, 17 Apr 1997 07:52:15 -0400
     From: "Jack I. Brooks" <brooks@belcotech.com>
     Subject: HELP - Clutch forks and shaft

         Oh yes, replace the Taper pin on the fork as well.
        These can break off in the shaft and are a B*tch to drill out and 
        retap... 

HELP 

Upon removal of my tranny I was inspecting all the clutch related
components. The PO had the entire clutch redone less than 5,000 miles ago.
All the clutch components are in nearly new condition and I will not have to
replace any of them.  

Unfortunately, however, the taper pin whch holds the fork to the shaft was
broken.  I noticed it when I loosened the pin to pull the shaft and clean
everything before reassembly.  As a result of the broken pin, I can't remove
the fork from the shaft, as the bolt sheared partially projecting into the
fork hole.  I don't see how I can get the access to the bolt to remove it
with the shaft in the bell housing and I can't remove the shaft with the
fork on it.  Hence I am stuck.  

I am concerned about just leaving it as is, because I can picture it failing
the rest of the way on that dark, lonely country road.

Since I have to cut the shaft to remove it, and the components are all in
very good shape, I am considering having the fork welded to the shaft.  Am I
looking for trouble?  It just seems silly to trash $90 worth of perfectly
good parts because I can't disassemble them.  Later, when they wear out, or
when I do a complete gearbox renovation, I can purchase the parts and cut
the old shaft to replace them.  These parts all appear to be almost new.

Thanks in advance.

BTW - the tranny removal was a piece of cake for this 40 year old; car on
jack stands, engine supported, floor jack under tranny.  Pulling the clutch
and flywheel, with the engine still in the car was a little uncomfortable,
though.  

Jack I. Brooks                          Brooks@Belcotech.com
Project Manager                         http://www.Belcotech.com/
Belco Technologies Corporation          '60 TR3A
201-560-8861

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