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Re: [TR] TR2 Rear Brake Drum/Axle Success - Kind Of

To: David Gunn <ccgunn@sbcglobal.net>, "triumphs@autox.team.net" <triumphs@autox.team.net>
Subject: Re: [TR] TR2 Rear Brake Drum/Axle Success - Kind Of
From: Randy and Valerie DeRuiter <deruiterville@hotmail.com>
Date: Fri, 3 Sep 2021 15:42:41 +0000
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Thread-topic: [TR] TR2 Rear Brake Drum/Axle Success - Kind Of
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David-

You might be able to use a short piece of PVC pipe to fit against the flang=
e, and then pull the axle&bearing out against that pipe with the castellate=
d nut and large washer.  Would at least give you some control over the oper=
ation.

Nice work there!

Randy

________________________________
From: Triumphs <triumphs-bounces@autox.team.net> on behalf of David Gunn <c=
cgunn@sbcglobal.net>
Sent: Thursday, September 2, 2021 6:12 PM
To: triumphs@autox.team.net <triumphs@autox.team.net>
Subject: [TR] TR2 Rear Brake Drum/Axle Success - Kind Of

Hi All - Thanks for the suggestions, they are all greatly appreciated.  I l=
iberally sprayed the offending drum with penetrating oil.  Due to the smoke=
 and ash from the wildfires, I couldn't get back out to the shop for a coup=
le of days.  But, when I did, it popped right off!  I didn't see any signs =
of massive rust, so I am guessing that it was just old oil, grease and misc=
 road grime.  I will clean everything real well before I put it back togeth=
er.

I then set about removing the axle shafts, as per the Service Instruction M=
anual for the TR2. (3d Edition, 6th printing).  I am also using the Haynes =
book for Triumphs. I have the earlier style of TR2 axle.  One interesting i=
tem to note:  when removing the nut and washer on the left side, I found 3 =
shims behind the washer.  They were made from a Budweiser can, so I know th=
at they are not original.  [Emoji]   Not sure why, but I will probably put =
them back.  The left side is not the side that was originally leaking.

I dismantled the brakes, took out the 4 bolts holding the hub to the axle c=
asing, and expected to be able to just pull the axle shaft out, as the manu=
al says. But nothing budged.  I then pounded a thin paint scraper between t=
he hub and axle casing.  That was the only place that I could see where it =
could come apart.  It did, and I removed the hub, but no axle shaft.  The o=
il seal came out with the hub, but the wheel bearings are still attached so=
mehow.  The axle shaft  does spin, and does push in and pull out about 1/4 =
inch, or less..  I thought the the bearing and seal and hub needed to be pr=
essed onto the axle shaft.

I don't remember the specifics of replacing the oil seals previously.  Evid=
ently, I ran into the same problem before, just installed the oil seals, an=
d then reassembled.

In looking at the oil seal I just removed, it looks like part of it has nev=
er seen any oil.  It is completely dry.  Yes, I have kept the rear end full=
, and have greased the grease fitting.  Also, it does appear that the wheel=
 bearings have been replaced before (not by me), as they are marked "made i=
n the USA"  The reason I wanted to take the axle shaft out is twofold:  1) =
 I like to follow instructions, and that's what the manual said, and 2) I w=
anted to look at the wheel bearing.

So, what am I doing wrong? Why doesn't the axle shaft just slide out, as th=
e manual says?  What am I missing?

I have taken some pictures, and have uploaded them to my Flickr site, in an=
 album labeled "TR2".  They are at the end of the album.  I also included p=
ictures of the rear axle drawings and instructions from the manual, plus "S=
ervice Diagnosis" (Troubleshooting).. The breather is, and has been, clean.

The link to that album is:  TR2<https://www.flickr.com/photos/dgunn/albums/=
72157602881332130/page1>

<https://www.flickr.com/photos/dgunn/albums/72157602881332130/page1>
[https://s.yimg.com/nq/storm/assets/enhancrV2/23/logos/flickr.png]
TR2

Explore this photo album by David on Flickr!

I tried to take pictures of everything, including the axle shaft "pulled ou=
t" and "pushed in".  There's also pictures of the Bud shims.

I have not attempted to take the right side off.  Just in case I am doing s=
omething wrong; although, it is at the point where the axle shaft should ju=
st pull out, and it doesn't.

A last (for now) interesting note.  I acquired the TR2 from a friend about =
1985.  I drove it for about a year, then parked it and raised kids.  I star=
ted my restoration about 2002, and finished a couple of years later. As I s=
aid before, it has been parked again since about 2011.  Of it's 67 year lif=
e, I have owned it for about 36 years, but certainly not driving it.

Thank you, in advance, for your help,

David



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<div style=3D"font-family: Calibri, Helvetica, sans-serif; font-size: 12pt;=
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David-</div>
<div style=3D"font-family: Calibri, Helvetica, sans-serif; font-size: 12pt;=
 color: rgb(0, 0, 0);">
<br>
</div>
<div style=3D"font-family: Calibri, Helvetica, sans-serif; font-size: 12pt;=
 color: rgb(0, 0, 0);">
You might be able to use a short piece of PVC pipe to fit against the flang=
e, and then pull the axle&amp;bearing out against that pipe with the castel=
lated nut and large washer.&nbsp; Would at least give you some control over=
 the operation.</div>
<div style=3D"font-family: Calibri, Helvetica, sans-serif; font-size: 12pt;=
 color: rgb(0, 0, 0);">
<br>
</div>
<div style=3D"font-family: Calibri, Helvetica, sans-serif; font-size: 12pt;=
 color: rgb(0, 0, 0);">
Nice work there!</div>
<div style=3D"font-family: Calibri, Helvetica, sans-serif; font-size: 12pt;=
 color: rgb(0, 0, 0);">
<br>
</div>
<div style=3D"font-family: Calibri, Helvetica, sans-serif; font-size: 12pt;=
 color: rgb(0, 0, 0);">
Randy</div>
<div>
<div id=3D"appendonsend"></div>
<div style=3D"font-family:Calibri,Helvetica,sans-serif; font-size:12pt; col=
or:rgb(0,0,0)">
<br>
</div>
<hr tabindex=3D"-1" style=3D"display:inline-block; width:98%">
<div id=3D"divRplyFwdMsg" dir=3D"ltr"><font face=3D"Calibri, sans-serif" co=
lor=3D"#000000" style=3D"font-size:11pt"><b>From:</b> Triumphs &lt;triumphs=
-bounces@autox.team.net&gt; on behalf of David Gunn &lt;ccgunn@sbcglobal.ne=
t&gt;<br>
<b>Sent:</b> Thursday, September 2, 2021 6:12 PM<br>
<b>To:</b> triumphs@autox.team.net &lt;triumphs@autox.team.net&gt;<br>
<b>Subject:</b> [TR] TR2 Rear Brake Drum/Axle Success - Kind Of</font>
<div>&nbsp;</div>
</div>
<div>
<div class=3D"x_yahoo-style-wrap" style=3D"font-family:Helvetica Neue,Helve=
tica,Arial,sans-serif; font-size:13px">
<div dir=3D"ltr">Hi All - Thanks for the suggestions, they are all greatly =
appreciated.&nbsp; I liberally sprayed the offending drum with penetrating =
oil.&nbsp; Due to the smoke and ash from the wildfires, I couldn't get back=
 out to the shop for a couple of days.&nbsp; But,
 when I did, it popped right off!&nbsp; I didn't see any signs of massive r=
ust, so I am guessing that it was just old oil, grease and misc road grime.=
&nbsp; I will clean everything real well before I put it back together.</di=
v>
<div dir=3D"ltr"><br>
</div>
<div dir=3D"ltr">I then set about removing the axle shafts, as per the Serv=
ice Instruction Manual for the TR2. (3d Edition, 6th printing).&nbsp; I am =
also using the Haynes book for Triumphs. I have the earlier style of TR2 ax=
le.&nbsp; One interesting item to note:&nbsp; when
 removing the nut and washer on the left side, I found 3 shims behind the w=
asher.&nbsp; They were made from a Budweiser can, so I know that they are n=
ot original.&nbsp;
<img title=3D"Emoji" alt=3D"Emoji" class=3D"x_yahoo-emoji-wrapper" width=3D=
"16" height=3D"16" style=3D"padding:0px 2px; vertical-align:middle" src=3D"=
https://s.yimg.com/nq/yemoji_assets/latest/yemoji_assets/1f600.png";>&nbsp; =
Not sure why, but I will probably put them back.&nbsp; The
 left side is not the side that was originally leaking.<br>
</div>
<div dir=3D"ltr"><br>
</div>
<div dir=3D"ltr">I dismantled the brakes, took out the 4 bolts holding the =
hub to the axle casing, and expected to be able to just pull the axle shaft=
 out, as the manual says. But nothing budged.&nbsp; I then pounded a thin p=
aint scraper between the hub and axle casing.&nbsp;
 That was the only place that I could see where it could come apart.&nbsp; =
It did, and I removed the hub, but no axle shaft.&nbsp; The oil seal came o=
ut with the hub, but the wheel bearings are still attached somehow.&nbsp; T=
he axle shaft&nbsp; does spin, and does push in and
 pull out about 1/4 inch, or less..&nbsp; I thought the the bearing and sea=
l and hub needed to be pressed onto the axle shaft.</div>
<div dir=3D"ltr"><br>
</div>
<div dir=3D"ltr">I don't remember the specifics of replacing the oil seals =
previously.&nbsp; Evidently, I ran into the same problem before, just insta=
lled the oil seals, and then reassembled.</div>
<div dir=3D"ltr"><br>
</div>
<div dir=3D"ltr">In looking at the oil seal I just removed, it looks like p=
art of it has never seen any oil.&nbsp; It is completely dry.&nbsp; Yes, I =
have kept the rear end full, and have greased the grease fitting.&nbsp; Als=
o, it does appear that the wheel bearings have been
 replaced before (not by me), as they are marked &quot;made in the USA&quot=
;&nbsp; The reason I wanted to take the axle shaft out is twofold:&nbsp; 1)=
&nbsp; I like to follow instructions, and that's what the manual said, and =
2) I wanted to look at the wheel bearing.</div>
<div dir=3D"ltr"><br>
</div>
<div dir=3D"ltr">So, what am I doing wrong? Why doesn't the axle shaft just=
 slide out, as the manual says?&nbsp; What am I missing?</div>
<div dir=3D"ltr"><br>
</div>
<div dir=3D"ltr">I have taken some pictures, and have uploaded them to my F=
lickr site, in an album labeled &quot;TR2&quot;.&nbsp; They are at the end =
of the album.&nbsp; I also included pictures of the rear axle drawings and =
instructions from the manual, plus &quot;Service Diagnosis&quot;
 (Troubleshooting).. The breather is, and has been, clean.<br>
</div>
<div dir=3D"ltr"><br>
</div>
<div dir=3D"ltr">The link to that album is:&nbsp; <a href=3D"https://www.fl=
ickr.com/photos/dgunn/albums/72157602881332130/page1" rel=3D"nofollow" targ=
et=3D"_blank" class=3D"x_enhancr_card_1427699642">
TR2</a></div>
<div><br>
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<p class=3D"x_ydpc9fbdedfcard-description" style=3D"font-size:12px; line-he=
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Explore this photo album by David on Flickr!</p>
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<div><br>
</div>
<div dir=3D"ltr">I tried to take pictures of everything, including the axle=
 shaft &quot;pulled out&quot; and &quot;pushed in&quot;.&nbsp; There's also=
 pictures of the Bud shims.</div>
<div dir=3D"ltr"><br>
</div>
<div dir=3D"ltr">I have not attempted to take the right side off.&nbsp; Jus=
t in case I am doing something wrong; although, it is at the point where th=
e axle shaft should just pull out, and it doesn't.</div>
<div dir=3D"ltr"><br>
</div>
<div dir=3D"ltr">A last (for now) interesting note.&nbsp; I acquired the TR=
2 from a friend about 1985.&nbsp; I drove it for about a year, then parked =
it and raised kids.&nbsp; I started my restoration about 2002, and finished=
 a couple of years later. As I said before, it has
 been parked again since about 2011.&nbsp; Of it's 67 year life, I have own=
ed it for about 36 years, but certainly not driving it.<br>
</div>
<div dir=3D"ltr"><br>
</div>
<div dir=3D"ltr">Thank you, in advance, for your help,</div>
<div dir=3D"ltr"><br>
</div>
<div dir=3D"ltr">David<br>
</div>
<div dir=3D"ltr"><br>
</div>
<div dir=3D"ltr"><br>
</div>
</div>
</div>
</div>
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