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Re: TR4 flat fan: parts flying off?

To: steven@newellboys.com
Subject: Re: TR4 flat fan: parts flying off?
From: Nicholas Wolf <nwolf@u.washington.edu>
Date: Mon, 29 Aug 2005 19:20:15 -0700 (PDT)
Hi Steven
   It's not for the faint of heart, but these fans can be rebuilt.
   When I bought my '62 TR4, the fan had several cracked and/or chipped 
blades... and it was on backwards to boot.  I drilled out all the rivets and 
used the best blade as a template to make four new ones, each about 1/2" longer 
than the original (for just a bit of extra cooling).  I carefully pressed each 
piece against the curved back of a shovel blade to get the airfoil shape, then 
used little button-head grade 5 bolts and stainless nylock nuts in place of the 
rivets.  Static balancing (adding and removing washers) seemed to work pretty 
well.  Looked pretty cool too with all the stainless nuts.  :)  Car still 
overheated.  :(
   The plastic fan is probably a better bet.

- Nick
Santa Cruz, CA


>Date: Mon, 29 Aug 2005 07:27:21 -0600
>From: Steven Newell <steven@newellboys.com>
>Subject: TR4 flat fan: parts flying off?
>
>Anyone else have a chunk of their early TR4 flat 4-blade fan break off?
>One of the blades seems to have cracked on mine, lost the outer half of
>one of the blades. I guess it's a good opportunity to finally install
>that yellow plastic fan.
>
>Steven Newell
>Littleton, CO USA
>'62 TR4 x 2




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