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Re: TR6 clutch release shaft bushing removal

To: triumphs@Autox.Team.Net
Subject: Re: TR6 clutch release shaft bushing removal
From: "Power British Performance Parts, Inc." <britcars@powerbritish.com>
Date: Mon, 16 Nov 1998 16:33:16 -0500
References: <1537895B1173D1118D9300A0246212B6A13B8D@MCDC-ATL-4>
Wages, Jeffrey wrote:

> While we're in that general area!
>
> Are you guys familiar with the little 1/16" roll pin ('71 TR6) that is on
> the clutch release bearing that prevents the bearing assembly from spinning
> on the main shaft?  If so, is it crucial and where do I get one that will
> hold up?
>
> Thanks,
>
> Jeff Wages-Atlanta
> '71 TR6
>

Hi Jeff,

Yes, this pin is very important as it prevents the sleeve from spinning - a 
must if
you want the fork pins to last a long time.  Your best bet is to drill a 3/32" 
hole at
about 90 degrees to the roll pin's original location and insert a 3/32" dowel 
pin
(which is solid steel) instead of the 1/16" roll pin (which is coiled spring 
steel).
The pin is trapped in the hole by the throwout bearing, so there is no need to 
have a
super tight fit here.  Just be sure you don't drill the new hole all the way 
through
to the back side of the sleeve.

If you are having trouble with the roll pins breaking, you may be stressing the
throwout bearing when you are installing it on the sleeve.  Try this: balance 
the
throwout bearing atop a 75 watt lightbulb held in a vice or similar.  The 
transmission
side of the bearing should be in contact with the bulb.  Keep the sleeve in a 
cool,
dry place (below 70 degrees).  Wait 20 minutes.  Wear a leather shop glove and 
quickly
remove the throwout bearing and place it atop the sleeve.  Due to the heat 
expansion
of the throwout it will drop straight down in place with no effort.  Allow it 
to cool
naturally and the two will be shrunk together.  The heat from the lightbulb is 
no more
than the bearing will see in normal use inside the bell housing, and there is no
chance of damaging the individual balls or races in the bearing by pressing it 
even
with the special tools available.
Regards,

Brian Schlorff    '61 TR-4     '64 TR-4     '72 TR-6     '79 Spit
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