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Non-LBC/TRIUMPH - My Day job

To: Triumph News Group <triumphs@Autox.Team.Net>
Subject: Non-LBC/TRIUMPH - My Day job
From: Justin Wagner <jmwagner@greenheart.com>
Date: Sun, 26 Apr 1998 12:52:07 -0700
Organization: J.M.Wagner Sales, Ltd.
When I'm not playing with my Triumph....I make miniatures, models, FX,
sets, etc. for TV and Film.  

If anyone has seen the Sizzler Commerical lately that highlights their
new $6.99 dinner plate... There's a 3' long toy goodyear-type blimp that
flies through the commerical with "$6.99" on one side and "Sizzler" on
the other...

They didn't have the budget to make it more detailed... so I'm not all
that impressed with it... but I made the Blimp.   (A co-worker made the
little cabin/propellers section.)   

For those with interest...How it was made is below:


--Justin











I cut out a profile of a Good Year blimp, gleaned from their site on the
web, in 1/2" MDF and glued 4lb foam to it.  I sculpted one side of the
blimp, using cross-sectional templates I made up as guides.  I then
pulled 1/16 styrene over this on a vacuum form machine...  trimmed it to
the bottom of the MDF.  I then sprayed this with a release lubricant...
and pulled over this, twice with 1/8" styrene. Pulled it off and
repeated.  This gave me the two sides.  I took another MDF cut out, but
3/4" (a routed copy of the 1/2" MDF profile) ...  On this piece I
rounded the edges with a router roundover bit, lightened it by cutting
out circular sections, and screwed a piece of steel into it, near the
rear section, that would provide for our  mounting post...   The I glued
this into a blimp section by sinking it in to the 1/2 point of the MDF's
thickness.  Then I pressed on and glued the other half... (The roundover
helped to keep keep the styrene round at the joint.) after some standard
car-type body work...   (sanding, primer, bondo, etc.)  It was ready for
paint... etc.  


If I was to do it again... there is a method I have for temporarily
joining two pieces of foam with a central support... I would have turned
it on a lathe.  Separated the two halfs... and vacuum formed these as
above.  It would have been a little less work... but a lot more messy.

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