spitfires
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RE: Spitfire-related topic

To: spitfires <spitfires@autox.team.net>,
Subject: RE: Spitfire-related topic
From: "Banbury, Terrence" <Terrence.Banbury@dnr.state.oh.us>
Date: Fri, 24 Mar 2000 11:51:46 -0500
I had the same problem with the circlip coming loose, the cup was still
there.  I just pressed it back in a little and put in a new circlip.  After,
of course, I bought a new UJ!

> ----------
> From:         Richard B Gosling[SMTP:Gosling_Richard_B@CAT.com]
> Reply To:     Richard B Gosling
> Sent:         Friday, March 24, 2000 10:01 AM
> To:   spitfires
> Subject:      Re: Spitfire-related topic
> 
> 
> ---------------------- Forwarded by Richard B Gosling/1M/Caterpillar on
>  24/03/2000 02:59 PM ---------------------------
> 
> 
> Richard B Gosling
> 24Mar2000 03:01 PM
> 
> To:   spitfires@autox.team.net
> cc:
> Subject:      Re: Spitfire-related topic
> Retain Until: 23/04/2000      Retention Category: G90    - Information and
>  Reports
> Caterpillar Confidential:  Green
> 
> Well, Susan, you asked for it...
> 
> Around last November, I noticed a bit of free play in the drive-line -
> clunky
>  noises when I went to pull away, or when switching between accelerating
> and
>  engine braking.  I diagnosed two most likely causes as free play in the
> diff,
>  or worn UJ.  A quick check underneath confirmed that the UJ on the
> off-side
>  driveshaft from the diff had free play, and seemed to have lost all the
> roller
>  bearings in one cup.
> 
> So, I purchased a new UJ (7 quid or so, bargain!), and set aside a
> Saturday
>  morning.  Remove the wheel, disconnect the damper (from the top, bottom
> nut
>  wouldn't budge), disconnect the radius arm, disconnect the brake hose,
>  disconnect the spring, remove the bolts holding the UJ to the diff, and
> sure
>  enough the whole assembly comes off as it should.  Press out the old UJ
> using
>  a vice (vise to you Yanks), press in the new one, retain the cups with
> their
>  circlips...  Re-assemble the whole thing, should have bled the brakes but
> I'll
>  leave that to another time, drive off and everything is wonderful.
> 
> For about 2 days, when the free play is suddenly back again.  A check
>  underneath reveals that one of the cups has fallen out - what was that
> about
>  retaining the cups with the circlip.  The circlip must not have been
> fully
>  home in it's groove.  It is now Tuesday.  As I believe I have mentioned
>  before, Daffy is the only car I own, so I rely on her to take me on my
> daily
>  60 mile round trip to work and back.  The spider from the UJ is still
> there,
>  but without the cup it is acting directly on the flange.  Still, it looks
> like
>  it can't fall out, and it is still pushing the wheels round, so I guess I
> can
>  take it carefully for a few days, and I order another UJ to fit at the
>  weekend.
> 
> Works fine for a day and a half.  Then, Wednesday evening, I am going
> home,
>  doing about 70 mph around a gentle bend on the Parkway (Peterborough's
> fast,
>  dual carriageway ring road system), and I suddenly find the car flying
> around
>  all over the place.  The UJ has given up, and since the driveshaft gives
> the
>  wheel most of its location, the offside rear wheel is flapping about like
> a
>  hanky in the breeze.  I consider myself very lucky to make it to the
> verge
>  without flying off the road or hitting anyone else (remember, I'm on my
> way
>  home from work, so roads are busy).
> 
> Subsequent repair work shows the flange on the driveshaft is all bent out
> of
>  shape, and the madly thrashing driveshaft end has taken out the handbrake
>  cable guide that lives close-by.  Fortunately, that's all the damage
> there is
>  - 25 quid for a used hub assembly (thanks TRGB!) and a tenner for a cable
>  guide ground off a scrap chassis (thanks Manvers!).  I got off lucky.
> 
> Two morals to the tale:
> 1.  When putting things back together, check that they are properly
> assembled -
>  one circlip only half-seated can cause SO much trouble
> 
> 2.  More importantly, if you spot something wrong with a critical
> component,
>  fix it NOW (or take the car off the road if you can), DO NOT reckon you
> can
>  limp the car around while you delay fixing it.
> 
> Richard Gosling and Daffy (only outstanding fault today - one broken
> number
>  plate light)
> 

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