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[Healeys] Torque Settings Needed--Conclusion and Lesson Learned

Subject: [Healeys] Torque Settings Needed--Conclusion and Lesson Learned
From: rrengineer.mike at att.net (Michael MacLean)
Date: Sun, 15 Oct 2017 21:04:47 +0000 (UTC)
References: <CAPTa0B563OppL9X4cermmFh4HHvOToWA1qWujKz8xjzG_w2p8w@mail.gmail.com>
Great story and a valuable lesson Michael!Mike MacLean

Sent from Yahoo Mail on Android 
 
  On Sun, Oct 15, 2017 at 1:16 PM, Michael Oritt<michael.oritt at gmail.com> 
wrote:   Yesterday afternoon I posted:
It's back together with a new oil pump and spindle, new pressure relief valve 
and spring, new rod bearings, new thrust washers and a new center main bearing.
I spun it over with the plugs out and oil pressure came up after what seemed 
like five minutes but was probably only 15 seconds.? With plugs in the oil 
pressure is 40 psi at idle and 50 psi at 2K.? I'm trusting that all is good and 
taking it out for a ride in a few minutes.? Fingers still crossed, but all 
seems good.
During that ride, once the engine came up to operating temp of 180 the oil 
pressure needle began acting erratically during deceleration and at idle. 
Whereas In the past the oil pressure would fall off gradually by about 10-15 
psi from maximum during deceleration, the needle was dropping very quickly 
whenever I took my foot off the throttle, and was falling to 20 psi--and 
sometimes less--at idle.? Clearly something was wrong!
This morning I drained the oil that I put in yesterday and inspected it for any 
debris--NONE.? I removed the spin-on filter and cut it apart to inspect the 
filter medium--it too was clear of any debris.??I began to suspect that the new 
oil pressure release valve was not closing all of the way, allowing oil to 
bypass it and giving lower readings, so I decided to remove and inspect it as 
well as the passage in which it operates (though I had done this yesterday 
prior to installing the new valve).??
When I disassembled the engine last week I used a 1/2"-13 tap and with finger 
pressure engaged the inside diameter of the oil release valve and extracted it 
from the passage.? This morning, however, that same tap did not seem to be 
working on the new valve.? I finally got the valve out using a tap with a 
slightly different taper and when I compared the new valve to the old I saw 
that there were some slight differences:? while the outside diameter of the two 
valves measured the samec the new valve was made of much thinner 
material--.0047" versus .0057", which explained why the ID's were different and 
I could not extract the new valve with the same tap as worked on the old one.
I reassembled the relief valve using the old part, spun on a new filter and 
refilled the engine with the same oil.? On cold startup the oil pressure was 
about 5 psi higher than yesterday, varying between 40 to 60 psi from idle to 
2500 rpm's +.? I drove the car for an hour and at OT of 180 the oil pressure 
held at 55-60 psi at constant throttle and 35 psi at idle.? This conforms to 
past performance and all seems right!
I can only conclude that the thinner wall construction of the new valve allowed 
it to expand more when heated--just enough to allow it to jam in its 
passageway, not seat fully, resulting in lower OP.? The Lesson Learned is not 
to assume anything, especially that new parts are the same as old ones!
Best--Michael Oritt?_______________________________________________
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