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Re: [Fot] How many times can you line bore a block?

To: Lunker Hilyer <lunkercars@icloud.com>, FOT Triumph <fot@autox.team.net>
Subject: Re: [Fot] How many times can you line bore a block?
From: "vfracing@aol.com" <vfracing@aol.com>
Date: Tue, 4 Aug 2026 10:19:37 +0000 (UTC)
Authentication-results: autox.team.net;
Delivered-to: mharc@autox.team.net
Delivered-to: fot@autox.team.net
References: <C2334B17-467C-4621-BFED-EAF367D63A2A@icloud.com> <E84496BF-DB78-49B3-BBEA-9C636DF9791F@icloud.com>
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 Thanks, Lunker, and everyone else who responded. =C2=A0Good ideas on short=
ening the chain and using a vernier cam sprocket. =C2=A0I'd be a little ner=
vous about my ability to get the chain permanently back together.
This particular block has been decked as well (requiring special cylinder "=
O-ring' gaskets from Mordy again), and my machine shop says to watch out fo=
r "hidden" damage to the block, as it takes quite a bit of force to break a=
 crankshaft, which is what happened. And then there is the problem of align=
ment with the transmission input shaft. =C2=A0 I'm going to start afresh wi=
th another block and more robust cylinders.

Again, this is a great group. =C2=A0Your collective wisdom is much apprecia=
ted!
Regards,
Phil
    On Monday, August 3, 2026 at 11:06:13 PM EDT, Lunker Hilyer <lunkercars=
@icloud.com> wrote:  =20

=20
This cam sprocket from my wall of shame exemplifies how Ford bean-counters =
turned engineering=E2=80=99s well planed creation of the smallblock 400 fro=
m the 351W into the corporate debacle it became.=20
When made =E2=80=9Cright=E2=80=9D they are great engines.




> On Aug 3, 2026, at 7:53=E2=80=AFPM, Lunker Hilyer <lunkercars@icloud.com>=
 wrote:
>=20
> =EF=BB=BFRegardless of who started the thread, TeriAnne Wakeman would pro=
bably like it for her ever evolving tech-tips and Chuck just on GP.
> Lunker
>=20
>> On Aug 3, 2026, at 7:46=E2=80=AFPM, Lunker Hilyer <lunkercars@icloud.com=
> wrote:
>>=20
>> =EF=BB=BFHi Phil,
>> Was it you or Chuck who originated this thread?
>> My simple toung-in-cheek reply was that my fix is something Kas never ha=
d to deal with.
>> My fix has been mostly with OHC engines where excessive head grinds (thi=
nning) has resulted in similar but opposite problems but the technologic di=
fference is identical.
>> Easiest fix is to replace hogged out sprockets with fresh/tighter ones.
>> If that doesn=E2=80=99t work, remove one link from the chain, reuse a ho=
gged out crank sprocket and a quality Vernier cam sprocket adjusted as tigh=
t as possible and then stiffen (or double up) the chain tensioner and you a=
re good to go. Sometimes just giving the OEM tensioner a bigger =E2=80=9Cla=
nding pad=E2=80=9D inside the cover is sufficient. YMMV etc. etc.
>> I=E2=80=99ve got plenty of anything you may need except luck - a guy can=
 never have too much of that ya know=E2=80=A6
>> Best,
>> Lunker
>>=20
>>>> On Aug 3, 2026, at 6:35=E2=80=AFPM, Philip Gott <vfracing@aol.com> wro=
te:
>>>=20
>>> =EF=BB=BFLunker ;
>>> I did not=E2=80=A6.
>>> Regards,
>>> Phil
>>>=20
>>> Sent from my iPhone
>>>=20
>>>>> On Aug 3, 2026, at 5:16=E2=80=AFPM, Lunker Hilyer <lunkercars@icloud.=
com> wrote:
>>>>=20
>>>> =EF=BB=BFDid any of you receive my oversimplified approach to repair o=
f this not uncommon issue?
>>>> Lunker
>>>>=20
>>>>>> On Jul 28, 2026, at 8:25=E2=80=AFAM, Chuck Gee <chasgee22@gmail.com>=
 wrote:
>>>>>=20
>>>>> =EF=BB=BFI could be wrong, but I don=E2=80=99t think line boring affe=
cts that dimension.=C2=A0 I understand it to be making the caps a little sh=
orter then reboring to match the upper diameter in the block.=C2=A0=20
>>>>>=20
>>>>> Otherwise, a bunch of other dimensions would be goofed up too.
>>>>>=20
>>>>> Chuck Gee
>>>>>=20
>>>>>>> On Jul 27, 2026, at 4:56=E2=80=AFPM, Philip Gott <vfracing@aol.com>=
 wrote:
>>>>>>=20
>>>>>> =EF=BB=BFOr another way to ask the question is =E2=80=9Chow much mis=
alignment between the crankshaft and transmission input shaft can be tolera=
ted?=E2=80=9D
>>>>>> I had a block completely gone through, including line boring and it =
ran very well until number one cylinder liner suddenly split. The engine hy=
dro locked and broke the crank and front main bearing cap. I have a new cap=
; to use it requires the block be line bored again. I=E2=80=99m wondering i=
f anyone else has a similar experience and can tell me either that it worke=
d out well, or that I should throw the block away.
>>>>>> Thanks as always!
>>>>>> Phi
>>>>>>=20
>>>>>>=20
>>>>>>=20
>>>>>> Sent from my iPhone
>>>>>> _______________________________________________
>>>>>> fot@autox.team.net
>>>>>>=20
>>>>>> http://www.fot-racing.com
>>>>>>=20
>>>>>> Donate: http://www.team.net/donate.html
>>>>>> Archive: http://autox.team.net/archive http://www.team.net/pipermail=
/fot
>>>>>> Unsubscribe/Manage: http://autox.team.net/mailman/options/fot/chasge=
e22@gmail.com
>>>>>>=20
>>>>>>=20
>>>>> _______________________________________________
>>>>> fot@autox.team.net
>>>>>=20
>>>>> http://www.fot-racing.com
>>>>>=20
>>>>> Donate: http://www.team.net/donate.html
>>>>> Archive: http://autox.team.net/archive http://www.team.net/pipermail/=
fot
>>>>> Unsubscribe/Manage: http://autox.team.net/mailman/options/fot/lunkerc=
ars@yahoo.com
>>>>>=20
>>>>>=20
>>>=20
 =20
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<html><head></head><body><div class=3D"ydp73332b22yahoo-style-wrap" style=
=3D"font-family:arial;font-size:16px;"><div></div>
        <div dir=3D"ltr" data-setdir=3D"false">Thanks, Lunker, and everyone=
 else who responded. &nbsp;Good ideas on shortening the chain and using a v=
ernier cam sprocket. &nbsp;I'd be a little nervous about my ability to get =
the chain permanently back together.</div><div dir=3D"ltr" data-setdir=3D"f=
alse"><br></div><div dir=3D"ltr" data-setdir=3D"false"><span style=3D"lette=
r-spacing: -0.02em;">This particular block has been decked as well (requiri=
ng special cylinder "O-ring' gaskets from Mordy again), and my machine shop=
 says to watch out for "hidden" damage to the block, as it takes quite a bi=
t of force to break a crankshaft, which is what happened. And then there is=
 the problem of alignment with the transmission input shaft. &nbsp; I'm goi=
ng to start afresh with another block and more robust cylinders.</span><br>=
</div><div dir=3D"ltr" data-setdir=3D"false"><span style=3D"letter-spacing:=
 -0.02em;"><br></span></div><div dir=3D"ltr" data-setdir=3D"false"><span st=
yle=3D"letter-spacing: -0.02em;">Again, this is a great group. &nbsp;Your c=
ollective wisdom is much appreciated!</span></div><div dir=3D"ltr" data-set=
dir=3D"false"><span style=3D"letter-spacing: -0.02em;"><br></span></div><di=
v dir=3D"ltr" data-setdir=3D"false"><span style=3D"letter-spacing: -0.02em;=
">Regards,</span></div><div dir=3D"ltr" data-setdir=3D"false"><span style=
=3D"letter-spacing: -0.02em;"><br></span></div><div dir=3D"ltr" data-setdir=
=3D"false"><span style=3D"letter-spacing: -0.02em;">Phil</span></div><div><=
br></div>
       =20
        </div><div id=3D"yahoo_quoted_6611400769" class=3D"yahoo_quoted"><d=
iv class=3D"yahoo-style-wrap" style=3D"font-family:arial;font-size:16px;">
            <div style=3D"font-family:'Helvetica Neue', Helvetica, Arial, s=
ans-serif;font-size:13px;color:#26282a;">
               =20
                <div class=3D"quoted-text-header">
                        On Monday, August 3, 2026 at 11:06:13 PM EDT, Lunke=
r Hilyer &lt;lunkercars@icloud.com&gt; wrote:
                    </div>
                </div><div style=3D"font-family:'Helvetica Neue', Helvetica=
, Arial, sans-serif;font-size:13px;color:#26282a;border-left: 1px solid #cc=
c;padding-left: 8px;margin: 0px 0px 0px 8px" class=3D"inline_reply_quote_co=
ntainer">
                <div><br></div><div><br></div>
                <div><div dir=3D"ltr"><br></div><div dir=3D"ltr">This cam s=
procket from my wall of shame exemplifies how Ford bean-counters turned eng=
ineering=E2=80=99s well planed creation of the smallblock 400 from the 351W=
 into the corporate debacle it became. <br></div><div dir=3D"ltr">When made=
 =E2=80=9Cright=E2=80=9D they are great engines.<br></div><div dir=3D"ltr">=
<br></div><br><br><br>&gt; On Aug 3, 2026, at 7:53=E2=80=AFPM, Lunker Hilye=
r &lt;<a ymailto=3D"mailto:lunkercars@icloud.com"; href=3D"mailto:lunkercars=
@icloud.com">lunkercars@icloud.com</a>&gt; wrote:<br>&gt; <br>&gt; =EF=BB=
=BFRegardless of who started the thread, TeriAnne Wakeman would probably li=
ke it for her ever evolving tech-tips and Chuck just on GP.<br>&gt; Lunker<=
br>&gt; <br>&gt;&gt; On Aug 3, 2026, at 7:46=E2=80=AFPM, Lunker Hilyer &lt;=
<a ymailto=3D"mailto:lunkercars@icloud.com"; href=3D"mailto:lunkercars@iclou=
d.com">lunkercars@icloud.com</a>&gt; wrote:<br>&gt;&gt; <br>&gt;&gt; =EF=BB=
=BFHi Phil,<br>&gt;&gt; Was it you or Chuck who originated this thread?<br>=
&gt;&gt; My simple toung-in-cheek reply was that my fix is something Kas ne=
ver had to deal with.<br>&gt;&gt; My fix has been mostly with OHC engines w=
here excessive head grinds (thinning) has resulted in similar but opposite =
problems but the technologic difference is identical.<br>&gt;&gt; Easiest f=
ix is to replace hogged out sprockets with fresh/tighter ones.<br>&gt;&gt; =
If that doesn=E2=80=99t work, remove one link from the chain, reuse a hogge=
d out crank sprocket and a quality Vernier cam sprocket adjusted as tight a=
s possible and then stiffen (or double up) the chain tensioner and you are =
good to go. Sometimes just giving the OEM tensioner a bigger =E2=80=9Clandi=
ng pad=E2=80=9D inside the cover is sufficient. YMMV etc. etc.<br>&gt;&gt; =
I=E2=80=99ve got plenty of anything you may need except luck - a guy can ne=
ver have too much of that ya know=E2=80=A6<br>&gt;&gt; Best,<br>&gt;&gt; Lu=
nker<br>&gt;&gt; <br>&gt;&gt;&gt;&gt; On Aug 3, 2026, at 6:35=E2=80=AFPM, P=
hilip Gott &lt;<a ymailto=3D"mailto:vfracing@aol.com"; href=3D"mailto:vfraci=
ng@aol.com">vfracing@aol.com</a>&gt; wrote:<br>&gt;&gt;&gt; <br>&gt;&gt;&gt=
; =EF=BB=BFLunker ;<br>&gt;&gt;&gt; I did not=E2=80=A6.<br>&gt;&gt;&gt; Reg=
ards,<br>&gt;&gt;&gt; Phil<br>&gt;&gt;&gt; <br>&gt;&gt;&gt; Sent from my iP=
hone<br>&gt;&gt;&gt; <br>&gt;&gt;&gt;&gt;&gt; On Aug 3, 2026, at 5:16=E2=80=
=AFPM, Lunker Hilyer &lt;<a ymailto=3D"mailto:lunkercars@icloud.com"; href=
=3D"mailto:lunkercars@icloud.com";>lunkercars@icloud.com</a>&gt; wrote:<br>&=
gt;&gt;&gt;&gt; <br>&gt;&gt;&gt;&gt; =EF=BB=BFDid any of you receive my ove=
rsimplified approach to repair of this not uncommon issue?<br>&gt;&gt;&gt;&=
gt; Lunker<br>&gt;&gt;&gt;&gt; <br>&gt;&gt;&gt;&gt;&gt;&gt; On Jul 28, 2026=
, at 8:25=E2=80=AFAM, Chuck Gee &lt;<a ymailto=3D"mailto:chasgee22@gmail.co=
m" href=3D"mailto:chasgee22@gmail.com";>chasgee22@gmail.com</a>&gt; wrote:<b=
r>&gt;&gt;&gt;&gt;&gt; <br>&gt;&gt;&gt;&gt;&gt; =EF=BB=BFI could be wrong, =
but I don=E2=80=99t think line boring affects that dimension.&nbsp; I under=
stand it to be making the caps a little shorter then reboring to match the =
upper diameter in the block.&nbsp; <br>&gt;&gt;&gt;&gt;&gt; <br>&gt;&gt;&gt=
;&gt;&gt; Otherwise, a bunch of other dimensions would be goofed up too.<br=
>&gt;&gt;&gt;&gt;&gt; <br>&gt;&gt;&gt;&gt;&gt; Chuck Gee<br>&gt;&gt;&gt;&gt=
;&gt; <br>&gt;&gt;&gt;&gt;&gt;&gt;&gt; On Jul 27, 2026, at 4:56=E2=80=AFPM,=
 Philip Gott &lt;<a ymailto=3D"mailto:vfracing@aol.com"; href=3D"mailto:vfra=
cing@aol.com">vfracing@aol.com</a>&gt; wrote:<br>&gt;&gt;&gt;&gt;&gt;&gt; <=
br>&gt;&gt;&gt;&gt;&gt;&gt; =EF=BB=BFOr another way to ask the question is =
=E2=80=9Chow much misalignment between the crankshaft and transmission inpu=
t shaft can be tolerated?=E2=80=9D<br>&gt;&gt;&gt;&gt;&gt;&gt; I had a bloc=
k completely gone through, including line boring and it ran very well until=
 number one cylinder liner suddenly split. The engine hydro locked and brok=
e the crank and front main bearing cap. I have a new cap; to use it require=
s the block be line bored again. I=E2=80=99m wondering if anyone else has a=
 similar experience and can tell me either that it worked out well, or that=
 I should throw the block away.<br>&gt;&gt;&gt;&gt;&gt;&gt; Thanks as alway=
s!<br>&gt;&gt;&gt;&gt;&gt;&gt; Phi<br>&gt;&gt;&gt;&gt;&gt;&gt; <br>&gt;&gt;=
&gt;&gt;&gt;&gt; <br>&gt;&gt;&gt;&gt;&gt;&gt; <br>&gt;&gt;&gt;&gt;&gt;&gt; =
Sent from my iPhone<br>&gt;&gt;&gt;&gt;&gt;&gt; ___________________________=
____________________<br>&gt;&gt;&gt;&gt;&gt;&gt; <a ymailto=3D"mailto:fot@a=
utox.team.net" href=3D"mailto:fot@autox.team.net";>fot@autox.team.net</a><br=
>&gt;&gt;&gt;&gt;&gt;&gt; <br>&gt;&gt;&gt;&gt;&gt;&gt; <a href=3D"http://ww=
w.fot-racing.com" target=3D"_blank">http://www.fot-racing.com</a><br>&gt;&g=
t;&gt;&gt;&gt;&gt; <br>&gt;&gt;&gt;&gt;&gt;&gt; Donate: <a href=3D"http://w=
ww.team.net/donate.html" target=3D"_blank">http://www.team.net/donate.html<=
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&gt;&gt;&gt;&gt;&gt; <br>&gt;&gt;&gt;&gt;&gt;&gt; <br>&gt;&gt;&gt;&gt;&gt; =
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