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Engine Rebuild

To: <datsun-roadsters@autox.team.net>
Subject: Engine Rebuild
From: <sh92@bellsouth.net>
Date: Mon, 23 Jun 2003 11:17:56 -0400
I got most of the engine assembled this weekend.  The only problem I ran into 
was the thrust bearings were too wide.  When I first installed the crank I 
thought they were a little tight but after installing the bearing caps (with 
plenty of assembly lube) I couldnt turn the crank.  I had to pull everything 
back apart and sand them down on a flat plate. I sanded until they just slipped 
into the ears on the crank.  
After putting in the crankshaft and the rear seal I started on the pistons. I 
checked the end gaps in the cylinder and assembled them.  It took me a minute 
to figure out which one went where, but I ended up putting the square one on 
top and the one with the recessed edge facing down in the second slot. 
Hopefully thats right because I really dont want to take it all back apart 
again. Torqued everything down to 65 ft/lbs and now the crank turns with about 
20-30 ft.lbs of pressure. 
Assembling the timing chains was easy. I just put the #1 cylinder at TDC and 
lined up all the dots.  It took me a minute to figure out the camshaft chain 
goes under the jackshaft chain but I worked it out. 
I cleaned and installed the oil pump and put the oil pan on.  I was all ready 
to put the cyl head on but the machine shop had pulled the two compression type 
standpipes from the top of the block when they dunked it.  They were pretty 
grungy.  Today Ill clean up those up along with cleaning/painting the engine 
mounts.  
I plan on installing the Cyl head tonight using ARP studs.  Im going to 
tighten it down in 10 ft/lb increments until the final torque of 80 ft/lbs 
(Oil).    
I got my gasket kit from Dean Apostle at Fairlady products.  I have to say, I 
keep coming across something that needs a gasket and keep expecting it to be 
the one thats missing from the kit, but so far, the kit has everything Ive 
needed.  Ive managed to identify some of them, but a more than a few have me 
baffled.  Theres this little round copper one that Ill have to call Dean and 
ask him about.  Ive got gaskets for header outlets (didnt know a gasket went 
there!) and gaskets for the carb to intake adapters and a whole slew of gaskets 
Im sure I need but now am worried about where they go!
Anyway, sorry for the length of the post but Im pretty proud of rebuilding my 
engine.  I just hope it runs!
-Scott
69 2k work in progress
69 2k next project

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