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Runnin' Riley Report

To: british-cars@autox.team.net
Subject: Runnin' Riley Report
From: "Daren Stone, D2 Mfg. Engr. C5/6, 5-9521" <DSTONE@SC9.intel.com>
Date: Fri, 29 Jan 93 07:42:07 PST
          As promised, here is a brief update of the 1993
     progress made on the list's Riley representative, my
     1948 1.5l RMA Saloon;
          
          As some of you may recall, Mr. Riley offered up
     his water pump just before last year's all british meet
     in Palo Alto. Completely oblivious to both the
     incredible complexity of this unit and the extent that
     the PO had previously bodged it up, I blindly yanked it 
     off and began R & R-ing.
          Now sourcing Riley water pumps parts is not
     something that happens very quickly, but over the
     course of the next month I did manage to locate sealed
     replacement bearings (yes, bearings), thermostat
     housing & thermostat (same as on a TC), make all new
     gaskets, find all new O-rings, have new thrust bushings
     made up out of Delrin, and have the whole shebang bead
     blasted & painted. Unfortunately most of this time was
     actually spent waiting for things to get delivered or
     completed, and so in the meanwhile I began attacking 
     other sub-systems in need of attention.
          First off was the oil filter & associated
     connections. The filter is also the same
     cannister-style as on a TC, and the unit is
     hard-plumbed with banjo fittings on both sides. Trouble
     was, one side had long broken away and the PO had
     simply used a piece of rubber hose to connect the two
     banjos. This simply would not look right against my new
     water pump, so I pulled it, and between having Clif 
     @ MSI modify the relief plunger & banjo bolt to accept 
     SAE threads instead of me having to find a 19 TPI BSF 
     tap, I honed my tubing bending & soldering skills. 
     After a few trial & error fits the oil filter is now 
     installed as Percy Riley intended.
          Now to get at all of this componentry the fuel
     pump had to be removed, and what better time to go
     through that, as it was leaking a bit of oil between
     the body & the block. This R & R was fairly
     straightforward except for finding the right size clips
     to hold the pivot pin in place. The oil leak's source
     was quickly made apparent when I passed a file across
     the mounting surface and noticed it was slightly less
     than flat. New clips from Orchard Supply, some file
     action on the mounting face of the pump, & all's well.
     One thing I noticed when I had the pump apart however,
     was the presence of probably 45 years of accumulated
     gritty sediment inside, and so I reasoned that this
     stuff is probably in the carb. too. Off with the carb. 
          I was not disappointed, but more surprised that
     the bugger would even run with all the varnish &
     sediment inside. A few hours in the Berryman's yielded
     all clean, and it went back together smoothly.
     Unfortunately it literally poured petrol out of the jet
     adjustment screw when the pump began pumping. It was
     apparent that the cork jet gland washers had lost their
     ability to seal against the jet, and so I was ecstatic
     when mike @ O'Connors produced two sets of washers and
     the proper jet return spring for all of $5. I was less
     than ecstatic however, when after replacing all of the
     gaskets the only difference was the fact that now I had
     spent $5 and the carb poured petrol out of the jet
     adjustment screw. I think it's time to go pilfer a few
     o-rings from the maintenance shop ....
          So that's where it's at; water pump, fuel pump, &
     oil filter system are all renewed, and the carb is
     clean & just waiting for some proper jet seal washers.
     With the weather getting more favorable for driving
     LBCs, I have a great desire to finish this up & log
     some miles in the old chap. That, and I need the garage 
     space to do the Audi's clutch .... ;-)

          cheers-
                 dstone@sc9.intel.com

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