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I think in my 50+ years of TR250 ownership, I've replaced horns about 4
or 5 times. They seem to be getting worse, because I've replaced them
twice in the past 5 years and they currently don't work. Yes, the button
itself is problematic too. I usually test them with a 12v battery first.
Does anyone know where to buy horns that will last, or should I just
remain hornless? - Larry Young
On 8/21/2020 7:41 AM, DAVID MASSEY wrote:
> That is a good point. The horns must have a good ground, too. The
> relay is grounded through the horn push to the steering shaft through
> the link wire around the rubber coupling to the rack and through a
> ground link from the rack to the frame. Any issues with that chain of
> events will cause the problem. Jumpering the relay will bypass all
> the steering column connections and will be a good diagnosis tool.
>
> Check the easy stuff first.
>
> For your self-beeping problem, it may be something as simple as the
> plastic sleeve for the bush that connects the horn push to the slip
> ring. That is no more problem to replace than pulling the horn push
> out, extracting the old bush assembly and replacing it.
>
> Dave
>
>
>
> -----Original Message-----
> From: im sloane <im_sloane@hotmail.com>
> To: 6pack@autox.team.net <6pack@autox.team.net>
> Sent: Fri, Aug 21, 2020 12:44 am
> Subject: Re: [6pack] TR6 horn relay
>
> I'm no Dan Masters, but I've always found the most likely culprit is
> not getting a solid ground from the horn button, especially if it
> works sometimes, when wiggling the wheel, etc. You can connect the
> purple/black wire as the negative end of a test light to check. All
> the little stuff inside the steering wheel must be just right. The
> steering column itself must have a solid ground (to send to the relay
> via the button). Check the ground wire that goes thru/around the
> steering column rubber coupling and the ground wire that connects to
> the steering gear box.
>
> Â Mine 'self blows' when I'm hard cornering, which always makes my wife
> laugh. Yea, I know that problem comes from inside the wheel/button.
> Someday..
>
> Sloane
> 69-Six
> 72-Spit
>
> ------------------------------------------------------------------------
> *From:* 6pack <6pack-bounces@autox.team.net> on behalf of DAVID MASSEY
> <dave1massey@cs.com>
> *Sent:* Thursday, August 20, 2020 6:51 PM
> *To:* dctr6@optonline.net <dctr6@optonline.net>; 6pack@autox.team.net
> <6pack@autox.team.net>
> *Subject:* Re: [6pack] TR6 horn relay
>
>
> I have found that the horns themselves stop working. New,
> Italian-mate horns are available at the local parts stores for around
> $10 each. But check them out first.
>
> Dave
>
>
>
> -----Original Message-----
> To: 6pack@autox.team.net
> Sent: Thu, Aug 20, 2020 1:15 pm
> Subject: [6pack] TR6 horn relay
>
> Â A newbie question from a 31-year 1976 TR6 owner â?? Whereâ??s the horn
> relay? Horn is working only very occasionally and I figure the easiest
> first thing to look at is the contacts on the relay. Iâ??ve included a
> picture of the fuse box area and a few of the relays â?? which one is
> the horn or is it somewhere else? Â I have Dan Masterâ??s book so if itâ??s
> not the relay, I know where to go next. Thanks. Dennis Culligan,
> Highland, NY
> _______________________________________________
> Support Team.Net http://www.team.net/donate.html
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I think in my 50+ years of TR250 ownership, I've replaced horns
about 4 or 5 times. They seem to be getting worse, because I've
replaced them twice in the past 5 years and they currently don't
work. Yes, the button itself is problematic too. I usually test them
with a 12v battery first. Does anyone know where to buy horns that
will last, or should I just remain hornless? - Larry Young<br>
<br>
<div class="moz-cite-prefix">On 8/21/2020 7:41 AM, DAVID MASSEY
wrote:<br>
</div>
<blockquote type="cite"
cite="mid:788920343.4091929.1598013704078@mail.yahoo.com">
<meta http-equiv="content-type" content="text/html; charset=UTF-8">
<div style="color:black;font: 12pt Arial, Helvetica, sans-serif;">
<div> <font size="3">That is a good point. The horns must have
a good ground, too. The relay is grounded through the horn
push to the steering shaft through the link wire around the
rubber coupling to the rack and through a ground link from
the rack to the frame. Any issues with that chain of events
will cause the problem. Jumpering the relay will bypass all
the steering column connections and will be a good diagnosis
tool. <br>
</font></div>
<div><font size="3"><br>
</font></div>
<div><font size="3">Check the easy stuff first.</font></div>
<div><font size="3"><br>
</font></div>
<div><font size="3">For your self-beeping problem, it may be
something as simple as the plastic sleeve for the bush that
connects the horn push to the slip ring. That is no more
problem to replace than pulling the horn push out,
extracting the old bush assembly and replacing it.</font><br>
</div>
<div> <br>
</div>
<div style="clear:both"><font size="4">Dave </font><br>
<br>
</div>
<div> <br>
</div>
<div> <br>
</div>
<div
style="font-family:arial,helvetica;font-size:10pt;color:black">-----Original
Message-----<br>
From: im sloane <a class="moz-txt-link-rfc2396E"
href="mailto:im_sloane@hotmail.com"><im_sloane@hotmail.com></a><br>
To: <a class="moz-txt-link-abbreviated"
href="mailto:6pack@autox.team.net">6pack@autox.team.net</a> <a
class="moz-txt-link-rfc2396E"
href="mailto:6pack@autox.team.net"><6pack@autox.team.net></a><br>
Sent: Fri, Aug 21, 2020 12:44 am<br>
Subject: Re: [6pack] TR6 horn relay<br>
<br>
<div id="yiv2512801405">
<style type="text/css">#yiv2512801405 P
{margin-top:0;margin-bottom:0;}</style>
<div dir="ltr">
<div style="font-family:Calibri, Helvetica,
sans-serif;font-size:12pt;color:rgb(0, 0, 0);">
I'm no Dan Masters, but I've always found the most
likely culprit is not getting a solid ground from the
horn button, especially if it works sometimes, when
wiggling the wheel, etc. You can connect the
purple/black wire as the negative end of a test light to
check. All the little stuff inside the steering wheel
must be just right. The steering column itself must have
a solid ground (to send to the relay via the button).
Check the ground wire that goes thru/around the steering
column rubber coupling and the ground wire that connects
to the steering gear box. </div>
<div style="font-family:Calibri, Helvetica,
sans-serif;font-size:12pt;color:rgb(0, 0, 0);">
<br clear="none">
</div>
<div style="font-family:Calibri, Helvetica,
sans-serif;font-size:12pt;color:rgb(0, 0, 0);">
 Mine 'self blows' when I'm hard cornering, which always
makes my wife laugh. Yea, I know that problem comes from
inside the wheel/button. Someday..</div>
<div style="font-family:Calibri, Helvetica,
sans-serif;font-size:12pt;color:rgb(0, 0, 0);">
<br clear="none">
</div>
<div style="font-family:Calibri, Helvetica,
sans-serif;font-size:12pt;color:rgb(0, 0, 0);">
Sloane</div>
<div style="font-family:Calibri, Helvetica,
sans-serif;font-size:12pt;color:rgb(0, 0, 0);">
69-Six</div>
<div style="font-family:Calibri, Helvetica,
sans-serif;font-size:12pt;color:rgb(0, 0, 0);">
72-Spit</div>
<div>
<div style="font-family:Calibri, Helvetica,
sans-serif;font-size:12pt;color:rgb(0,0,0);">
<br clear="none">
</div>
<hr tabindex="-1"
style="display:inline-block;width:98%;">
<div class="yiv2512801405yqt1244186774"
id="yiv2512801405yqtfd42754">
<div dir="ltr" id="yiv2512801405divRplyFwdMsg"><font
style="font-size:11pt;" face="Calibri, sans-serif"
color="#000000"><b>From:</b> 6pack
<a class="moz-txt-link-rfc2396E"
href="mailto:6pack-bounces@autox.team.net"><6pack-bounces@autox.team.net></a>
on behalf of
DAVID MASSEY <a class="moz-txt-link-rfc2396E"
href="mailto:dave1massey@cs.com"><dave1massey@cs.com></a><br
clear="none">
<b>Sent:</b> Thursday, August 20, 2020 6:51 PM<br
clear="none">
<b>To:</b> <a class="moz-txt-link-abbreviated"
href="mailto:dctr6@optonline.net">dctr6@optonline.net</a>
<a class="moz-txt-link-rfc2396E"
href="mailto:dctr6@optonline.net"><dctr6@optonline.net></a>; <a
class="moz-txt-link-abbreviated"
href="mailto:6pack@autox.team.net">6pack@autox.team.net</a>
<a class="moz-txt-link-rfc2396E"
href="mailto:6pack@autox.team.net"><6pack@autox.team.net></a><br
clear="none">
<b>Subject:</b> Re: [6pack] TR6 horn relay</font>
<div>Â </div>
</div>
<div>
<div style="color:black;font:12pt Arial, Helvetica,
sans-serif;">
<div><br clear="none">
</div>
<div><font size="3"><br clear="none">
</font></div>
<div><font size="3">I have found that the horns
themselves stop working. New, Italian-mate
horns are available at the local parts stores
for around $10 each. But check them out
first.
</font><br clear="none">
</div>
<div><br clear="none">
</div>
<div style="clear:both;"><font size="4">Dave </font><br
clear="none">
<br clear="none">
</div>
<div><br clear="none">
</div>
<div><br clear="none">
</div>
<div style="font-family:arial,
helvetica;font-size:10pt;color:black;">-----Original
Message-----<br clear="none">
To: <a class="moz-txt-link-abbreviated"
href="mailto:6pack@autox.team.net">6pack@autox.team.net</a><br clear="none">
Sent: Thu, Aug 20, 2020 1:15 pm<br clear="none">
Subject: [6pack] TR6 horn relay<br clear="none">
<br clear="none">
<div id="yiv2512801405x_yiv5489407524">
<div>
<div
class="yiv2512801405x_yiv5489407524WordSection1">
<div
class="yiv2512801405x_yiv5489407524MsoNormal"
style="margin:0in;font-size:11pt;font-family:Calibri, sans-serif;">
 A newbie question from a 31-year 1976
TR6 owner â?? Whereâ??s the horn relay? Horn
is working only very occasionally and I
figure the easiest first thing to look
at is the contacts on the relay. Iâ??ve
included a picture of the fuse box area
and a few of the relays â?? which one is
the horn or is it somewhere else? Â I
have Dan Masterâ??s book so if itâ??s not
the relay, I know where to go next.
Thanks. Dennis Culligan, Highland, NY
</div>
</div>
</div>
</div>
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