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RE: Countershaft cluster woes

To: <6pack@autox.team.net>
Subject: RE: Countershaft cluster woes
From: "Creamer, Mark" <CreamerM@cintas.com>
Date: Fri, 8 Aug 2003 08:27:48 -0400
Berry, it's interesting but I found that I can't even get it in there without 
the thrust washers in
place (I tested that to see if the problem might be the thickness of the new 
thrust washers).

For those that might not have seen the inside, there's a raised shoulder on 
each end, with a slot in
it. The thrust washers fit on top of each of those shoulders, and the slot 
helps to keep them in
place. The problem I'm running into is that the cluster doesn't have enough 
room to fit between those
shoulders. Once it's in, there'll be end float, because the area at the end of 
the cluster is
recessed. But getting it in there is proving to be a problem.

Nelson's article on the buckeyetriumphs site says he had to smooth those 
shoulder areas down a little,
but not because he couldn't get it in - rather because there wasn't enough end 
float. I'm afraid to do
that for fear there will be too much end float.

Anyway, thanks if anyone else has any ideas!

<mc>

Mark-If you replaced the thrust washers it is possible the new ones are too 
thick. Measure and compare the thickness of the old and new sets. It should not 
be necessary to spread the trans. case to insert the cluster assembly as the 
specified end float is .007"-.012". If the new washers are too thick, it will 
be necessary to remove material from the spacer to get the proper end float. 
Berry Price

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