I put the rack back in the Bugeye, lined everything up, and I still have a 
stiff steering problem.  It still won't return to neutral when making a 
turn.  I pulled the pinion out of the rack and see no substantial wear on 
the rack or the gear.  The pinion end float is a tight fit but seems not to 
bind.  The spring loaded copper plungers that hold the rack against the 
pinion were worn but not too bad.  I filed off the groove and polished it 
up.  The manual says that I should *just* be able to pull the rack back and 
forth while on the bench.  Well what is "just"?  I can move it from one end 
to the other but it requires a fair amount of muscle.  What the heck does 
"just" mean?  Was the writer a wimp or built like Charles Atlas?
The felt bushings in the steering column are solid.  I cleaned some rust off 
the steering shaft and oiled the felts.  Not sure it should be done but the 
shaft turns with minimal drag inside the column.
I checked the end play in the king pins, new tie rod ends, wheels move easy 
on the bushings.
I have played with the toe in and have set it - 1/4. -1/8. 0. +1/8, +1/4 
inch with no change. I would have thought a little toe out would have made 
it feel loose.
Tire pressure is at 30 lbs.  Can tires make a car do this?
I have run out of ideas!
Mark 
 
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