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Re: [Fot] Survey: TR3-4 camshaft breakage

To: "ofbracing" <ofbracing@nefcom.net>, "'Bob Adams'"
Subject: Re: [Fot] Survey: TR3-4 camshaft breakage
From: "Greg Solow" <gregmogdoc@surfnetusa.com>
Date: Sat, 3 Oct 2009 15:37:06 -0700
I have never experienced any camshaft breakage, but in a reprint of an 
article from the English magazine Autocar from April 8, 1955 excessive 
camshaft bending in the area of the oil pump drive gear is mentioned. And 
this was with early light springs but continuous use over 5,000 rpm. to cure 
the problems the front part only of the camshaft was increased in diameter 
by 1/8". Remember, the span of support in the front of the engine is twice 
as large as in the rear half. The drive gear has replaced the bearing that 
would  be expected in this location.
    I believe that the shaft diameter should not be reduced below its 
original as cast diameter for this reason. If a cam grind has so much lift 
or duration that the shaft diameter has to be reduced to accommodate a small 
base circle, then the lobes need to be welded up or a new cam blank with 
large enough lobes should be used. The new cam blank should be checked to 
make sure the front part of the shaft is 1/8" larger than the rear part. it 
should also be the same minimum size as the original shaft.
    In the original design, according the article in "The Autocar"  at 6,000 
rpm the camshaft was flexing .020" at the #1 exhaust lobe and only .008" at 
the #3 exhaust lobe. Again, this was in the early development of the TR-2, 
before the valve stems were uprated to 3/8" diameter and before the valve 
springs were stiffened.  The Tr engineers found increasing the diameter of 
the whole length of the camshaft did not cure this uneven deflection, this 
was only cured by enlarging the front part of the camshaft and leaving the 
rear part untouched.
    This uneven deflection could account for camshaft breakage in the area 
around the oil pump drive gear.
    The article with this information is in a "brooklands books" collection 
"Triumph TR-2 & TR-3 1952 - 1960"  The article is entitled "A Triumph of 
Development  The story of the TR-2" by John Rabson,  A.M.I.Mech.E.
                                                                             
                            Regards,
                                                                             
                                Greg Solow
                                                                             
                                The Engine Room
                                                                             
                                 Santa Cruz, Ca.

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