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RE: Opinions on engine problem

To: Chuck Arnold <chuck.arnold@oracle.com>, 6pack@autox.team.net,
Subject: RE: Opinions on engine problem
From: Bill Babcock <BillB@bnj.com>
Date: Mon, 22 Mar 2004 03:29:35 -0800
So many possibilities it's impossible to guess. You'll certainly know when
you get it apart.  

-----Original Message-----
From: owner-fot@autox.team.net [mailto:owner-fot@autox.team.net] On Behalf
Of Chuck Arnold
Sent: Sunday, March 21, 2004 10:58 AM
To: 6pack@autox.team.net; Fot@autox.team.net
Subject: Opinions on engine problem

Hi, need some insight on what might be going on with my engine
Facts:
New rebuild, just started
New crank [nitritded]
+4 forged pistons [new]
New rod and crank bearings
Deck blocked
New cam, lifters and moly push rods
External oil feed to number one cylinder.  This originates from a 1/2 NPT
fitting hole made where the aluminum plug was just above the oil filter
housing.  There is a "T" with one side feeding number one via AN4 line, the
other side goes via 10AN to an accusump Head is unchanged from last rebuild
[ported, roller rockers, shaved to 3.3 inches.

I started it yesterday for the first time and let it run 5 minutes to break
in the cam.  Seemed to go OK, but was quite noisy [piston slap?].  At next
start there was an obvious problem that turned out to be two pushrods were
loose [out of their sockets].  Neither was bent.  Both nuts had loosened
allowing the set screw to back off.  Fixed that.
Today I took it for a drive.  Seemed to be OK, ran up to 4K just fine.  Went
up a hill just in case had problems.  At about 2 minutes into the run, a
horrible racket came from the engine.  [hard to describe, obvious metal on
metal that should not have been].  ?Stabbed the clutch, killed the engine,
tuned around and coated to a parking lot.  Rechecked the pushrods.  All was
fine.  Started up again, no horrible racket.  Continued on , and, at about 2
minutes, got the noise again.  Shut it off, rechecked, all seemed fine.
Coasted down the hill.  Restarted, sounded OK, drove back up the hill, same
result, 2 minutes, bad noise.

So, what can it be?  Heat related?  The mechanic, when he decked the block,
said the pistons were not square to the top [uphill to the front] and that
he had to do some adjusting [not sure to what, wrist pins?] to get them
lined up right.

I figure no matter what, the head comes off so I can verify it is not valve
problems, then probably engine out again.  Guess I should pull the oil pan
and see what I can see by looking at the bottom end.

Would appreciate any opinions.


Chuck Arnold
Technical Manager
Oracle Northwest Fulfillment Practice
425 241 0457 [cell]

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