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Re: [TR] Lightening TR3 Flywheel

To: "'Gregory Donovan'" <gregorydonovan@yahoo.com>
Subject: Re: [TR] Lightening TR3 Flywheel
From: "Randall" <TR3driver@ca.rr.com>
Date: Mon, 11 Jan 2016 05:40:03 -0800
Cc: triumphs@autox.team.net
Delivered-to: mharc@autox.team.net
Delivered-to: triumphs@autox.team.net
Thread-index: AdFLyYo5welVobVISla2GLtwmAWHOwAp7+UA
> The advantages of a lighter flywheel are pretty clear. Faster 
> acceleration = more fun.
> 
> Once you have a lighter flywheel installed and balanced, 
> etc., are there any long-term disadvantages? 
> 
> E.g. does that extra mass in the flywheel help absorb 
> vibration that is now absorbed by something else in a 
> flywheel-lightened car?

I did not notice any increase in vibration; but I also did not have the engine 
balanced either before or after.  (Didn't even have
the engine out of the car.)  And my car has plenty of vibration from other 
sources.  You might well notice an increase if everything
was balanced perfectly.

The biggest downside that I have noticed is the engine seems much less torque-y 
at very low rpm.  Coordination of the throttle and
clutch becomes much more important when first launching from a stop, especially 
when the engine is cold.  I don't recall ever
killing the engine with the old cast iron flywheel, but even now, after some 
100,000 miles of driving almost every day, I still kill
it every once in awhile with the alloy.

Perhaps because of that, the friction surface of the flywheel seems to be 
wearing quite a bit quicker than it did with the old
flywheel.  The wear was noticeable after only 50,000 miles or so; which still 
isn't bad, just different.  I expect the friction
surface (which is a separate replaceable piece) will need to be replaced by the 
time the clutch plate wears out.

I also get just a bit of clutch chatter when it is cold.  May or may not have 
anything to do with the flywheel (as I changed to the
later diaphragm clutch at the same time), but I suspect it does.

The biggest concern with the aluminum flywheel is that aluminum has no fatigue 
limit; meaning the part has some limit on service
life before it breaks (just like airplanes do).  I'm taking a chance on that 
not happening during my service life, but I'm not aware
of any analysis that shows when it might happen while still observing the 
factory redline.  If I were racing with it, I would
definitely have a better scatter shield around it.

YMMV
Randall


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