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Re: [TR] Hi Torque Starters - Problems

To: 'Triumphs' <triumphs@autox.team.net>, John & Pat Donnelly <pdonnel1@san.rr.com>
Subject: Re: [TR] Hi Torque Starters - Problems
From: Randall <tr3driver@ca.rr.com>
Date: Fri, 4 Oct 2013 21:26:39 +0000
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> I missed TRFest this year because of the damned thing. Anybody else have
> problems with them?

FWIW, I recently started having trouble with the one I bought back in 2001, 
after I got thoroughly frustrated with trying to keep the possibly original 
starter going on my TR3A.  (It failed twice in a row on long trips, first on 
the way to VTR 2000 and then on the way home from 2001; both times over 500 
miles from home.)

But after disassembly, I don't believe my problem was corrosion.  The top level 
problem was that the connector to the solenoid was no longer snug, and would 
sometimes not make good contact.  But I discovered that the motor bearings were 
also completely shot, and the armature was starting to drag on the pole pieces. 
 What little grease remained in the gearbox was dried and hard.  I'm not 
certain, but I attribute the bearing damage and grease condition to excess heat 
from the exhaust (which passes very close to the solenoid on a TR3).  I robbed 
the armature from another starter, someday soon I'll see if I can source 
replacement bearings.  I also added a sheet metal heat shield, which might help.

But it never snows here, and rarely rains, so in general I have a lot less 
trouble with corrosion than other parts of the country.

In your case, it might be worth trying to add some sealing against water entry 
(mine showed no signs of being sealed at all).

Randall

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