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Re: [TR] Flexible Electric Wire?

To: Terryrs@comcast.net
Subject: Re: [TR] Flexible Electric Wire?
From: <tr3driver@ca.rr.com>
Date: Fri, 3 Aug 2007 18:33:00 -0700
> I used a regular crimp wire connector for the attachment, but it seems 
>vibration
> of the engine and the alternator have broken two of these.

Sounds to me like you may have the wire too short, so it's pulling on the 
connector when the engine mounts flex or something.  Try adding a little slack, 
and tie-wrapping the wire to something (starter cable, maybe) to act as a 
strain relief.

I don't like to rely on crimps to make electrical connections anyway; even made 
with professional crimp tools, they rarely form good, gas-tight connections.  
Generally, what I do is :
1) Strip off the insulation from the terminal (if I can't buy uninsulated 
terminals to begin with); 
2) Crimp the terminal on the wire as usual (using big, heavy crimpers, not 
those sheet-metal things in the kit), then 
3) Solder the wire to the terminal where it protrudes through the crimp.
4) Use heat shrink tubing over the wire and the crimp/solder area, to insulate 
and strengthen the area (as well as help protect it from the elements).  

This method takes a little extra time, but works very well for me.

I've not had any trouble with the 8 AWG on my TR3A.

Randall
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