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TR6 - Front end rebuild in progress

To: triumphs@autox.team.net
Subject: TR6 - Front end rebuild in progress
From: Richard.R.Olson@tc.faa.gov (Richard R Olson)
Date: Mon, 20 Nov 2000 11:11:38 -0500
     Listers,
     
     I, like many of you'al, are in the midst of some sort of winter 
     restoration/repair job.  Mine just happens to be the front end of a 
     TR6.  I finished one side, and am disassembling the other.  This 
     job consists of: removal, sandblast, paint, and reassemble with new 
     everything.  I replaced my well worn rubber bits with urethane.  
     Looking "pretty spiffy" to steal a quote from a fellow lister.
     
     Question 1: The rubber spring pads are nearly 3/8" thick, each.  
     The replacement urethane pads are only 1/8".  Will the 1/2" 
     difference be noticed somewhere?  Ride height?  Spring performance? 
     They're stock springs, BTW.
     
     Question 2: I think I got this right - Don't use grease in the 
     trunions because it won't flow, use 90W.  Well, I did and it leaks, 
     well, drips, out the bottom.  Any ideas?
     
     Question 3: This may be part of Auto Mechanics 101, but I missed 
     that course.  I'm trying to lube my new <TRF> ball joints with a 
     grease gun.  I pump 3-4 times and grease oozes out the top, under a 
     white plastic washer.  Turns out there's a little hole about 1/8" 
     from the grease nipple.  Using the index finger tool, I can't stop 
     the grease from coming out this hole.  For most grease fittings I  
     usually pump in grease and stop when a little leaks out from the 
     rubber cover at the bottom.  Right now, there's no grease down 
     there and I don't see any way to get it there.  Before reinstalling 
     the spring and outer tie rod, moving the vertical link produced a 
     metal against metal sound from the ball joint, so I know I have to 
     get more grease in there.  Help!
     
     Thanks,
     Rick

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