There won't be anything that will explode. If the
muffler is galvanized you should grind off the coating
to bare steel. Don't breath the fumes - they're toxic.
You will need a light touch to weld most thin
mufflers, either using an oxy/acetylene welding torch
or a TIG welder. Practice on a "tin" can - if you can
do the can you can probably do the muffler.
Using a wire feed or stick arc welder will probably
end in disaster.
Joe
It wouldn't explode due to uncombusted
> fumes or anything like that would it? The metal
> looks claen enough but there appears to be a stress
> crack.
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