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Re: [Shop-talk] Welding a cracked fan Blade

To: "James F Juhas" <james.f.juhas@snet.net>, "David Scheidt"
Subject: Re: [Shop-talk] Welding a cracked fan Blade
From: "FRED E THOMAS" <frede.thomas2@verizon.net>
Date: Mon, 01 Dec 2008 13:18:01 -0500
The bad thing about welding a fan blade back on is the fan will now be way 
out of =="balance"==  "FT"
============================================================================================================
----- Original Message ----- 
From: "James F Juhas" <james.f.juhas@snet.net>
To: "David Scheidt" <dmscheidt@gmail.com>
Cc: "Shop Talk" <shop-talk@autox.team.net>
Sent: Monday, December 01, 2008 11:35 AM
Subject: Re: [Shop-talk] Welding a cracked fan Blade


> It's supposed to, but I gave some doubts.  NDI was my specialty when I
> was in the Air Force many years ago.  I don't recall ever magnafluxing
> something that thin.  It was usually castings and much heavier pieces.
> I don't know if a sub-surface crack in a steel .060 to .100 inches thick
> would set up a pole that would attract the material.  Or if there would
> be any sub-surface irregularity that will show up that would predict
> failure.
>
> I solved my doubts with an electric fan.
>
> David Scheidt wrote:
>> On Mon, Dec 1, 2008 at 10:25 AM, James F Juhas <james.f.juhas@snet.net> 
>> wrote:
>>
>>> That is exactly what I would do, and indeed, what I was going to do when
>>> my MGA fan lost a blade through my left fender well at 6,000 rpm on the
>>> Lightening course at NJMP.  Notwithstanding the fact that I picked up
>>> considerable horsepower after I took the fan off, I doubted the wisdom
>>> of making the repair after taking a close look at it.  Besides the blade
>>> that broke off, another had a partial crack and would have been next to
>>> go.  And this was in September, after a close inspection of the fan in
>>> August revealed no likely defects.  The moral is to be wary of
>>> 50-year-old steel.
>>>
>>
>> will magnafluxing or the like detect cracks that aren't yet at the 
>> surface?
>>
>>
>
>
> -- 
>
> [demime 1.01d removed an attachment of type text/x-vcard which had a name 
> of james_f_juhas.vcf]
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