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Re: [oletrucks] Fender update (kinda long)

To: "BORDER,RYAN (HP-FtCollins,ex1)" <ryan_border@hp.com>
Subject: Re: [oletrucks] Fender update (kinda long)
From: "Joe Clark" <jclark1@utk.edu>
Date: Mon, 3 Apr 2000 14:22:43 -0400
Ryan:
Your autobody technique sounds a lot like mine!!!  Kinda makes 
you wonder how Earl Schieb can paint a car for $89.95.  
Remember the bondo rule of thumb...  Bondo and sand, bondo and 
sand until you think it's just about perfect, then do it one more 
time....  Good luck.
Joe

On 3 Apr 00, at 10:21, BORDER,RYAN (HP-FtCollins,ex1) wrote:

> For those of you following along with my rear fender saga, I thought an
> update might be in order.
> 
> Last weekend, I finally decided the metal work was done.  This included the
> big (rust-out) patch where the bar-b-que grill backed bondo was, cutting out
> and patching 8 or so smaller rust holes (many on the flange against the
> welt), major reconstruction of both wheel arch lips, patching 4
> quarter-sized and 8 pencil-sized holes where the tail lights were, patching
> ~35 holes from dent-puller(s), and pounding out all of the dents, as best I
> could.  I'm also doing the running boards, where I patched 12 small holes
> (aluminum steps mounted at one time), and pounded out a few pretty nasty
> dents.  I burned through a whole spool of welding wire on this little
> adventure...
> 
> With the metal work done, it was time to... bondo!  Spare time this week was
> pretty much consumed standing in my drive-way with an air-powered in-line
> sander.  I guess it wasn't really that bad; I'd come home from work, sand
> the bondo down, and throw on the next coat; letting it dry until the next
> evening.  The bondo patches are large- hence all the sanding, but they
> aren't too thick anywhere.  Thursday night, I took a break from the routine,
> and Por15'd the backside of everything.
> 
> Come Saturday, I finally turned the corner on the bondo, and was just making
> small spot patches- by the late afternoon, I had decided the bondo work was
> done.  Cleaned up the garage, and set up the paint booth: woohoo!  By
> midnight, I'd shot the self-etching primer, and the first surfacing coat.
> 
> Sunday morning; I'm determined to finish the fenders today.  More sanding.
> This time it's 500 grit wet-sanding backed with a sponge.  With everything
> sanded down, I've found some areas that need more filler work.   Mostly just
> little pits, a little to big to count on surfacing primer to fill.  So, I
> got out the glazing putty and filled them all.  Things are looking good.
> Took an early lunch break to let it really set.
> 
> 90mins later, the putty still has the consistency of bubble gum stuck to
> your shoe :-(.  Apparently I forgot to knead the hardener :-(.  It won't
> sand off.  It won't scrape off.  It's not setting.  I finally ripped it all
> off with the inline air-sander... back to square 1 with the surfacer.
> 
> Surfacer/sand, Surfacer/sand, glazing putty/sand, surfacer sand: and I
> decide they're finally ready for paint that counts.  Time for sealer.  I put
> on a good coat of (white) sealer, mostly to help my bright yellow paint
> cover the fenders.  Waiting for it to dry, I can only watch in horror as it
> starts to sag.  At about this point, I realize it's snowing outside, and
> it's way too cold in my booth to be painting :-(.   I can't think of a safe
> way to bring a heater into my booth, and so decide I'm done for the day.
> All I can do is wait for it to dry and sand it down (a quick check of the
> label shows that the sealer is sandable, whew).
> 
> So that's where I'm at- the fenders are mostly covered in white sealer, with
> dark gray patches of surfacing primer exposed where I had to sand out the
> sags.  It's supposed to get into the 70's here tomorrow, so I should be able
> to sneak away from work to shoot the odd coat of paint.  All that's left: 
>   o touch up sealer
>   o 2 color coats (yellow)
>   o clear-coat/wet-sand/repeat (till I like it, or run out of patience)
>   o buff
> 
> I *will* have them done this week.
> 
> Ryan (the world's slowest body-man) Border.
> '55 2nd, wanna-be rod, Colorado.
> oletrucks is devoted to Chevy and GM trucks built between 1941 and 1959
> 


Joe Clark
'50 3100 Deluxe
Knoxville, Tennessee
oletrucks is devoted to Chevy and GM trucks built between 1941 and 1959

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