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Re: [Healeys] overdrive problem

To: healeys@autox.team.net
Subject: Re: [Healeys] overdrive problem
From: Bob Spidell <bspidell@comcast.net>
Date: Fri, 26 Mar 2021 07:48:07 -0700
Delivered-to: mharc@autox.team.net
Delivered-to: healeys@autox.team.net
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Enlarging the photo clearly shows beveling on the relief ports.

On 3/26/2021 7:39 AM, Bob Spidell wrote:
> OK, I did the hard work (2 clicks) and dug up the source:
>
> https://www.ahspares.co.uk/austin-healey/performance-parts/gearbox-overdrive/o-ring-conversion-accumulator-piston.aspx
>
> They claim the housing is modified as well, maybe with bevels on the 
> pressure relief ports?
>
> On 3/26/2021 7:34 AM, Michael Salter wrote:
>> Bob, I looked into installing "O" rings into an accumulator many 
>> years ago but couldn't figure out how to get around the problem 
>> presented by the fact that the accumulator relieves pressure by 
>> allowing the cast iron rings to pass over radial holes in the body.
>> When I tried them the "O" rings were forced into those pressure 
>> relief holes and tiny pieces were sliced off at each hole location!!
>> How do the accumulators with "O" rings address that issue?
>>
>> M
>>
>> On Fri, Mar 26, 2021 at 10:26 AM Bob Spidell <bspidell@comcast.net 
>>
>>     Maybe of interest to some: AFAIK, all O/D accumulators came with
>>     metal rings, which likely cause or at least contribute to
>>     scoring. One of the Brit suppliers--probably AHS but I'm not
>>     sure--has an accumulator setup that uses an O-ring(s) instead of
>>     metal rings, which should prevent scoring. I rebuilt my O/D a
>>     couple years back, and if I'd known of the O-ring type I would
>>     have installed it. Earlier O/Ds used metal rings in the actuator
>>     pistons, but later ones had O-rings, and it's logical to conclude
>>     LdeN went to O-rings there because of excessive scoring of the
>>     cases (or, possibly, because they were cheaper).
>>
>>     On 3/26/2021 6:03 AM, Michael Salter via Healeys wrote:
>>>     Time this question was put to bed.
>>>     1. The throttle switch is not supposed to disengage the
>>>     overdrive if the dash switch is in the "OVERDRIVE" position. If
>>>     it does the system is wired incorrectly. (BN1s are a little
>>>     different)
>>>     2. Overdrives which slip out, slip, or won't engage WHEN HOT but
>>>     do work when cold are invariably suffering from low oil pressure
>>>     which is almost always caused by accumulator issues.  The "O"
>>>     rings on the outside of the accumulator sleeve can be a problem
>>>     but in my experience scoring of the accumulator bore and damage
>>>     to the rings and piston are a more common cause.
>>>     3. Overdrives and gearboxes in Healeys are meant to be
>>>     lubricated with engine oil. Decades ago I  wrote to Laycock
>>>     DeNormanville, back when letters went in envelopes with stamps,
>>>     and received a  response from their engineering department
>>>     indicating clearly that the oil specified for their products was
>>>     specified by the gearbox manufacturer and whatever they
>>>     specified was acceptable for the overdrive.
>>>     M
>>>
>>>     On Fri., Mar. 26, 2021, 2:13 a.m. WILLIAM B LAWRENCE via
>>>     Healeys, <healeys@autox.team.net
>>>
>>>         The symptoms Iâ??ve seen and experienced are that the OD will
>>>         engage and function until the oil temp comes up and the
>>>         viscosity drops off and will then fail. I suppose it depends
>>>         on the degree of degradation of the o-rings.
>>>         
>>> ------------------------------------------------------------------------
>>>         *From:* Healeys <healeys-bounces@autox.team.net
>>>         *Sent:* Thursday, March 25, 2021 11:14 PM
>>>         *Subject:* Re: [Healeys] overdrive problem
>>>         Sure, but wouldn't faulty O-rings prevent the OD from
>>>         engaging in the first place? Just guessing, but wouldn't a
>>>         deficient pump cause same symptoms?
>>>
>>>
>>>         On 3/25/2021 4:07 PM, WILLIAM B LAWRENCE via Healeys wrote:
>>>>         Sorry, but the Laycock deNormanville overdrive is not
>>>>         supposed to kick down automatically. The most common fault
>>>>         that causes the OD to drop out is faulty o-rings on the
>>>>         accumulator sleeve. This wonâ??t allow the OD to build full
>>>>         operating pressure.
>>>>
>>>>         Bill Lawrence
>>>>         BN1 #554
>>>>         
>>>> ------------------------------------------------------------------------
>>>>         *From:* Healeys <healeys-bounces@autox.team.net>
>>>>         Oudesluijs via Healeys <healeys@autox.team.net>
>>>>         *Sent:* Tuesday, March 23, 2021 7:37 AM
>>>>         *To:* healeys@autox.team.net
>>>>         *Subject:* Re: [Healeys] overdrive problem
>>>>         That is the way it should be when accelerating hard, Kick
>>>>         down!!
>>>>
>>>>         Kees Oudesluijs
>>>>
>>>>
>>>>         Op 23-3-2021 om 01:06 schreef healeymanjim via Healeys:
>>>>         > friends BT7 had o/d quit. solenoid was bad so replaced
>>>>         it.  now it will go into o/d but pop out when
>>>>         accelerating.   any
>>>>         > ideas what the cause is and the fix?
>>>
>>
>
>
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    Enlarging the photo clearly shows beveling on the relief ports.<br>
    <br>
    <div class="moz-cite-prefix">On 3/26/2021 7:39 AM, Bob Spidell
      wrote:<br>
    </div>
    <blockquote type="cite"
      cite="mid:92e66205-520f-9576-9e34-6fac1363fe92@comcast.net">
      <meta http-equiv="Content-Type" content="text/html; charset=UTF-8">
      OK, I did the hard work (2 clicks) and dug up the source:<br>
      <br>
      <a class="moz-txt-link-freetext"
href="https://www.ahspares.co.uk/austin-healey/performance-parts/gearbox-overdrive/o-ring-conversion-accumulator-piston.aspx";
        
moz-do-not-send="true">https://www.ahspares.co.uk/austin-healey/performance-parts/gearbox-overdrive/o-ring-conversion-accumulator-piston.aspx</a><br>
      <br>
      They claim the housing is modified as well, maybe with bevels on
      the pressure relief ports?<br>
      <br>
      <div class="moz-cite-prefix">On 3/26/2021 7:34 AM, Michael Salter
        wrote:<br>
      </div>
      <blockquote type="cite"
cite="mid:CAB3i7L+uQF2sUaBVMdOAfW2s7gfiM55SippNqWfb7LVhUXkvow@mail.gmail.com">
        <meta http-equiv="content-type" content="text/html;
          charset=UTF-8">
        <div dir="ltr">
          <div class="gmail_default" style="font-family:comic sans
            ms,sans-serif;font-size:small"><span
              style="font-family:arial,sans-serif">Bob, I looked into
              installing "O" rings into an accumulator many years ago
              but couldn't figure out how to get around the problem
              presented by the fact that the accumulator relieves
              pressure by allowing the cast iron rings to pass over
              radial holes in the body.</span></div>
          <div class="gmail_default" style="font-family:comic sans
            ms,sans-serif;font-size:small"><span
              style="font-family:arial,sans-serif">When I tried them the
              "O" rings were forced into those pressure relief holes and
              tiny pieces were sliced off at each hole location!!<br>
            </span></div>
          <div class="gmail_default" style="font-family:comic sans
            ms,sans-serif;font-size:small"><span
              style="font-family:arial,sans-serif">How do the
              accumulators with "O" rings address that issue?</span></div>
          <div class="gmail_default" style="font-family:comic sans
            ms,sans-serif;font-size:small"><span
              style="font-family:arial,sans-serif"><br>
            </span></div>
          <div class="gmail_default" style="font-family:comic sans
            ms,sans-serif;font-size:small"><span
              style="font-family:arial,sans-serif">M</span><br>
          </div>
        </div>
        <br>
        <div class="gmail_quote">
          <div dir="ltr" class="gmail_attr">On Fri, Mar 26, 2021 at
            10:26 AM Bob Spidell &lt;<a
              href="mailto:bspidell@comcast.net"; 
moz-do-not-send="true">bspidell@comcast.net</a>&gt;
            wrote:<br>
          </div>
          <blockquote class="gmail_quote" style="margin:0px 0px 0px
            0.8ex;border-left:1px solid
            rgb(204,204,204);padding-left:1ex">
            <div> Maybe of interest to some: AFAIK, all O/D accumulators
              came with metal rings, which likely cause or at least
              contribute to scoring. One of the Brit suppliers--probably
              AHS but I'm not sure--has an accumulator setup that uses
              an O-ring(s) instead of metal rings, which should prevent
              scoring. I rebuilt my O/D a couple years back, and if I'd
              known of the O-ring type I would have installed it.
              Earlier O/Ds used metal rings in the actuator pistons, but
              later ones had O-rings, and it's logical to conclude LdeN
              went to O-rings there because of excessive scoring of the
              cases (or, possibly, because they were cheaper).<br>
              <br>
              <div>On 3/26/2021 6:03 AM, Michael Salter via Healeys
                wrote:<br>
              </div>
              <blockquote type="cite">
                <div dir="auto">Time this question was put to bed.
                  <div dir="auto">1. The throttle switch is not supposed
                    to disengage the overdrive if the dash switch is in
                    the "OVERDRIVE" position. If it does the system is
                    wired incorrectly. (BN1s are a little different)</div>
                  <div dir="auto">2. Overdrives which slip out, slip, or
                    won't engage WHEN HOT but do work when cold are
                    invariably suffering from low oil pressure which is
                    almost always caused by accumulator issues.  The "O"
                    rings on the outside of the accumulator sleeve can
                    be a problem but in my experience scoring of the
                    accumulator bore and damage to the rings and piston
                    are a more common cause.</div>
                  <div dir="auto">3. Overdrives and gearboxes in Healeys
                    are meant to be lubricated with engine oil. Decades
                    ago I  wrote to Laycock DeNormanville, back when
                    letters went in envelopes with stamps, and received
                    a  response from their engineering department
                    indicating clearly that the oil specified for their
                    products was specified by the gearbox manufacturer
                    and whatever they specified was acceptable for the
                    overdrive.</div>
                  <div dir="auto">M</div>
                </div>
                <br>
                <div class="gmail_quote">
                  <div dir="ltr" class="gmail_attr">On Fri., Mar. 26,
                    2021, 2:13 a.m. WILLIAM B LAWRENCE via Healeys, &lt;<a
                      href="mailto:healeys@autox.team.net";
                      target="_blank" 
moz-do-not-send="true">healeys@autox.team.net</a>&gt;
                    wrote:<br>
                  </div>
                  <blockquote class="gmail_quote" style="margin:0px 0px
                    0px 0.8ex;border-left:1px solid
                    rgb(204,204,204);padding-left:1ex">
                    <div>
                      <div>The symptoms Iâ??ve seen and experienced are
                        that the OD will engage and function until the
                        oil temp comes up and the viscosity drops off
                        and will then fail. I suppose it depends on the
                        degree of degradation of the o-rings.</div>
                      <hr style="display:inline-block;width:98%">
                      <div
                        
id="gmail-m_-7260173366705078485m_2913893478454826311divRplyFwdMsg"
                        dir="ltr"><font style="font-size:11pt"
                          face="Calibri, sans-serif" 
color="#000000"><b>From:</b>
                          Healeys &lt;<a
                            href="mailto:healeys-bounces@autox.team.net";
                            rel="noreferrer" target="_blank"
                            
moz-do-not-send="true">healeys-bounces@autox.team.net</a>&gt;
                          on behalf of Bob Spidell &lt;<a
                            href="mailto:bspidell@comcast.net";
                            rel="noreferrer" target="_blank"
                            
moz-do-not-send="true">bspidell@comcast.net</a>&gt;<br>
                          <b>Sent:</b> Thursday, March 25, 2021 11:14 PM<br>
                          <b>To:</b> <a
                            href="mailto:healeys@autox.team.net";
                            rel="noreferrer" target="_blank"
                            moz-do-not-send="true">healeys@autox.team.net</a>
                          &lt;<a href="mailto:healeys@autox.team.net";
                            rel="noreferrer" target="_blank"
                            
moz-do-not-send="true">healeys@autox.team.net</a>&gt;<br>
                          <b>Subject:</b> Re: [Healeys] overdrive
                          problem</font>
                        <div> </div>
                      </div>
                      <div>Sure, but wouldn't faulty O-rings prevent the
                        OD from engaging in the first place? Just
                        guessing, but wouldn't a deficient pump cause
                        same symptoms?<br>
                        <br>
                        <br>
                        <div>On 3/25/2021 4:07 PM, WILLIAM B LAWRENCE
                          via Healeys wrote:<br>
                        </div>
                        <blockquote type="cite">
                          <div>Sorry, but the Laycock deNormanville
                            overdrive is not supposed to kick down
                            automatically. The most common fault that
                            causes the OD to drop out is faulty o-rings
                            on the accumulator sleeve. This wonâ??t allow
                            the OD to build full operating pressure.</div>
                          <div><br>
                          </div>
                          <div>Bill Lawrence</div>
                          <div>BN1 #554</div>
                          <hr style="display:inline-block;width:98%">
                          <div
                            
id="gmail-m_-7260173366705078485m_2913893478454826311x_divRplyFwdMsg"
                            dir="ltr"><font style="font-size:11pt"
                              face="Calibri, sans-serif" 
color="#000000"><b>From:</b>
                              Healeys <a
                                href="mailto:healeys-bounces@autox.team.net";
                                rel="noreferrer" target="_blank"
                                
moz-do-not-send="true">&lt;healeys-bounces@autox.team.net&gt;</a>
                              on behalf of Kees Oudesluijs via Healeys <a
                                href="mailto:healeys@autox.team.net";
                                rel="noreferrer" target="_blank"
                                
moz-do-not-send="true">&lt;healeys@autox.team.net&gt;</a><br>
                              <b>Sent:</b> Tuesday, March 23, 2021 7:37
                              AM<br>
                              <b>To:</b> <a
                                href="mailto:healeys@autox.team.net";
                                rel="noreferrer" target="_blank"
                                moz-do-not-send="true">
                                healeys@autox.team.net</a> <a
                                href="mailto:healeys@autox.team.net";
                                rel="noreferrer" target="_blank"
                                moz-do-not-send="true">
                                &lt;healeys@autox.team.net&gt;</a><br>
                              <b>Subject:</b> Re: [Healeys] overdrive
                              problem</font>
                            <div> </div>
                          </div>
                          <div><font size="2"><span
                                style="font-size:11pt">
                                <div>That is the way it should be when
                                  accelerating hard, Kick down!!<br>
                                  <br>
                                  Kees Oudesluijs<br>
                                  <br>
                                  <br>
                                  Op 23-3-2021 om 01:06 schreef
                                  healeymanjim via Healeys:<br>
                                  &gt; friends BT7 had o/d quit. 
                                  solenoid was bad so replaced it.  now
                                  it will go into o/d but pop out when
                                  accelerating.   any<br>
                                  &gt; ideas what the cause is and the
                                  fix?<br>
                                </div>
                              </span></font></div>
                        </blockquote>
                        <br>
                      </div>
                    </div>
                  </blockquote>
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              <br>
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      <pre class="moz-quote-pre" 
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