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[Healeys] 100 engine rebuild

Subject: [Healeys] 100 engine rebuild
From: bspidell at comcast.net (Bob Spidell)
Date: Tue, 7 Nov 2017 08:16:30 -0800
References: <15f8dab5370-c0b-cb1f@webjas-vac233.srv.aolmail.net> <MWHPR19MB11187614828A12D3383433DFA5500@MWHPR19MB1118.namprd19.prod.outlook.com>
100 crankshafts are known to break if driven much over 4K RPM (and 
possibly at lesser speeds).? If I was going to mod a 100 engine--and was 
filthy rich--I'd look into a billet crank or whatever treatment could 
improve the strength of these.? Some definitive info here:


http://www.netbug.net/blogmichael/2017/01/03/austin-healey-100-crank-failures/


Bob


On 11/6/2017 1:22 PM, WILLIAM B LAWRENCE wrote:
>
> Gary,
>
>
> I just started my engine after about 2 years of rebuilding. Sounds great.
>
>
> I installed 88.5mm?pistons from Denis Welch. They are sized precisely 
> enough that the machinist just has to?bore to the nominal size and 
> they fit. They incorporate new tech metric piston rings to minimize 
> blowby. So far they are performing as advertised. They also sell these 
> pistons in?88mm and?89 mm. I think there is a lot of meat in the block 
> and I've heard of people overboring them to 0.100"
>
>
> I also installed their performance head gasket which is a MLS 
> (multiple layer steel) design. This is supposed to eliminate the 
> typical leak at the number plate.
>
>
> I'm running an iron head which had never been cut and?tested with no 
> cracks. How many of those have you seen recently? I'm running an 8.5:1 
> compression ratio.
>
>
> I'm using a set of H6s that I built up from spare parts on a set of 
> Denis Welch manifolds with their heat shield. For jetting I just went 
> with?the 100M spec OA6s. I plan to run it on a chassis dyno to check 
> the mixture and adjust the tuning (Burned a couple pistons a while 
> back so I'm very leery of pinging.)?I've added a set of 2-3/4" 
> velocity stacks and?a ?Pipercross double air filter. This 
> will?just?fit under the shroud but?I've?got?to have?a hatch fabbed 
> into the?shroud to allow for servicing. Fortunately I've found a good 
> sheetmetal guy who is refurbishing the shroud as we speak.
>
>
> The camshaft has been ground by Iskendarian to their Z-99-E4 
> specification (I have been running this specification for over 10 
> years).?It has durations of 260 degrees and a valve lift of .425". 
> These numbers are a little more radical than the 100M/S grind, but it 
> runs smoothly without a noticeable lope. I sent them a used camshaft 
> and they ground it and heat treated it?for $135 plus shipping. I 
> bought Denis Welch's vernier cam sprocket and I've set the cam timing 
> ahead 4 degrees to optimize low end torque.?I am building the car for 
> long distance touring and with 3.54:1 final drive gears I?doubt if 
> it?will spend much time?over 4,000 RPMs.
>
>
> Good luck with your project.
>
>
> Bill Lawrence
>
> BN1 #554
>
>
> ------------------------------------------------------------------------
> *From:* Healeys <healeys-bounces at autox.team.net> on behalf of 
> warthodson at aol.com <warthodson at aol.com>
> *Sent:* Sunday, November 5, 2017 7:32:16 PM
> *To:* healeys at autox.team.net
> *Subject:* [Healeys] 100 engine rebuild
> I am beginning a complete 100 engine rebuild & am looking for advise.
> - I would like to build an engine that will produce as much power as 
> is possible consistent with the following specifications:
> Fast road driving, not road racing. Premium fuel, not racing fuel. In 
> the USA Approx. 91-92 octane rating. I think that results in?about 
> 9.5:compression. What compression ratio would you recommend?
> The engine will include:
> -an aluminum head
> -Carbs: twin H6's
> I also need a new cam recommendation & am considering either Denis 
> Welch "#DW1 or #DW4 cam??Suggestions, please.
> Also, I would like to over bore?the engine. Is there any reason to not 
> bore it out to 89mm, other than that might not allow for any future 
> over bore?
> What piston sources ?would?you suggest?for this application?
> Any related suggestions, recommendations or questions would be 
> appreciated!
> Gary Hodson
>

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