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I drilled and tapped a 10-32 hole in the plug, made a little puller and got the
plug out. I did not have a flat bottom tap, but .200 deep on the hole drill
point gave enough threads.Ken Freese
----- Original Message -----
From: goldengt@cal.net
To: healeylist <healeys@autox.team.net>
Sent: Tue, 21 Jul 2015 17:26:12 -0700 (PDT)
Subject: [Healeys] brake servo dismantling
body {height: 100%; color:#000000; font-size:12pt; font-family:arial,
helvetica, sans-serif;}I have been saving an old BJ8 servo to rebuild for many
years. I have gotten the main bore seals out and it looks ok, but I cannot not
get the control valve piston plug out of the body to get access to the control
valve seals. The instructions say use some stiff wire to push it out, but it
isn't budging. Should I just assume this is an indicator of sufficient
corrosion to scrap the whole unit?Ken Freese65 BJ8
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<html><head><style> body {height: 100%; color:#000000; font-size:12pt; font=
-family:arial, helvetica, sans-serif;}</style></head><body><div>I drilled a=
nd tapped a 10-32 hole in the plug, made a little puller and got the plug o=
ut. I did not have a flat bottom tap, but .200 deep on the hole drill point=
gave enough threads.</div><div>Ken Freese</div><div><br></div><div>----- O=
riginal Message -----<br>From: goldengt@cal.net<br>To: healeylist <heale=
ys@autox.team.net><br>Sent: Tue, 21 Jul 2015 17:26:12 -0700 (PDT)<br>Sub=
ject: [Healeys] brake servo dismantling<br></div><div><br></div><style> bod=
y {height: 100%; color:#000000; font-size:12pt; font-family:arial, helvetic=
a, sans-serif;}</style><div>I have been saving an old BJ8 servo to rebuild =
for many years. I have gotten the main bore seals out and it looks ok, but =
I cannot not get the control valve piston plug out of the body to get acces=
s to the control valve seals. The instructions say use some stiff wire to p=
ush it out, but it isn't budging. Should I just assume this is an indicator=
of sufficient corrosion to scrap the whole unit?</div><div>Ken Freese</div=
><div>65 BJ8</div><div><br></div></body></html>
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