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[Fot] Fwd: Crown and pinion gear break in

Subject: [Fot] Fwd: Crown and pinion gear break in
From: gblake58tr3 at icloud.com (Greg Blake)
Date: Fri, 07 Sep 2018 14:38:34 -0500
References: <7FAC951C-9CE7-49E5-8DCA-37BDD2E7B8E6@icloud.com> <1425223651.1077147502.1536137279966.JavaMail.zimbra@telenet.be> <1518278895.1077153139.1536137336417.JavaMail.zimbra@telenet.be> <C32F1C79-7520-43DA-8280-01E2EAB5C50A@ponostyle.com> <2031959496.408884.1536237686897@mail.yahoo.com> <AE6D512D-2CF2-42AB-BA52-9B1F9F5065C3@icloud.com> <520565677.1085482.1536327452002@mail.yahoo.com> <CABFvdWsbXWYtGnNyspFni8QcX78LjRtr+iKcLy1Ypv7f0QaYkQ@mail.gmail.com>
Now that would be fun. 

Sent from my iPhone

> On Sep 7, 2018, at 1:07 PM, Bob Kramer <rkramer56 at gmail.com> wrote:
> 
> I have a 4.88 ring and pinion in a box. My Triumph club is running the VTR 
> National near Austin next year and I've been volunteered to head up the 
> autocross. I think I'll build a diff with it and put it in the Beandito, and 
> sell tickets! 
> 
> Bob Kramer
> 
>> On Fri, Sep 7, 2018 at 8:37 AM, barry rosenberg via Fot <fot at 
>> autox.team.net> wrote:
>> Wasn't this the new set of gears? If so, they were new old stock from 
>> England. They once belonged to Jim Ealy, who owned a black, 1966 TR4A race 
>> car. I bought his junk yard to get his race car and the gears were new in 
>> the box. I knew him since 1973 and he had the gears then. I had them until 
>> recently. I would not think that back then there were cheap reproduction 
>> gears available. He had 4:11, the 4:55 and 4:88 (great fun but useless). The 
>> 4:11 went in the car when I sold it, the 4:88 were put in a locked diff and 
>> played with on the street; the 4:55 sat on a shelf for all those years. If 
>> the diff still had fluid in it, then it has to be improper set up, 
>> unfortunately.
>> 
>> Barry
>> 
>> 
>> From: Greg Blake via Fot <fot at autox.team.net>
>> To: Fot <fot at autox.team.net> 
>> Cc: fot <fot at autox.team.net>
>> Sent: Friday, September 7, 2018 6:14 AM
>> Subject: Re: [Fot] Fwd: Crown and pinion gear break in
>> 
>> Thanks guys for all the feedback. 
>> 
>> So far I have only put the car in the air and pulled the cover. There is 
>> ample evidence of excessive heat so something went wrong with my setup. 
>> 
>> I might get the chance to pull it all out of the car and take some 
>> measurements on Sunday. Once I do, I?ll share my original setup notes and 
>> what I measure upon disassembly.
>> 
>> On a related note. I ordered a new gear set from Rimmer on Monday and it 
>> arrived in Austin today, standard shipping. Amazing. Way faster than some of 
>> our domestic suppliers. 
>> 
>> This new gear set was supplied by Bastuck. Hopefully lasts a little longer.  
>> 
>> Sent from my iPhone
>> 
>>> On Sep 6, 2018, at 7:41 AM, Rick Parent via Fot <fot at autox.team.net> 
>>> wrote:
>>> 
>>> Looks like the pinion was way to deep.
>>> 
>>> 
>>> On Thursday, September 6, 2018 6:38 AM, Bill via Fot <fot at 
>>> autox.team.net> wrote:
>>> 
>>> 
>>> I doubt if a break-in procedure could have prevented failure, but as Marcel 
>>> says, checking the temperature of the diff could have stopped the damage. 
>>> The likely culprits are incorrect engagement or bad parts, but anything 
>>> that heats the gears enough to cook the oil off the parts will kill the 
>>> gears. I had a close call with one of the gear sets I use. Apparently I 
>>> screwed up somewhere in checking fit?when I pulled the rear end to assess 
>>> the problem there was no backlash. I have a huge finned differential cover 
>>> so checking temperature doesn?t help, but I could feel the car slowing 
>>> quickly between shifts. Fortunately I wasn?t doing my usual clutchless 
>>> shifts and noticed the sudden deceleration every time I disengaged the 
>>> clutch. The gear teeth were slightly blued and the oil smelled like a 
>>> cesspool, but the gears were still usable once I did the setup properly. 
>>> 
>>> Bill
>>> 
>>> > On Sep 5, 2018, at 1:48 AM, van.mulders.marcel--- via Fot <fot at 
>>> > autox.team.net> wrote:
>>> > 
>>> > 
>>> > 
>>> > ----- Doorgestuurd bericht -----
>>> > Van: "van mulders marcel" <van.mulders.marcel at telenet.be>
>>> > Aan: "Greg Blake" <gblake58tr3 at icloud.com>
>>> > Verzonden: Woensdag 5 september 2018 10:47:59
>>> > Onderwerp: Re: [Fot] Crown and pinion gear break in
>>> > 
>>> > I think it is good measure to check the heat of the differential casing 
>>> > after a few laps when the pinion and crownwheel are freshly mounted : 
>>> > when the casing gets very hot, something is wrong : or the parts are bad 
>>> > or they are mounted not correctly
>>> > There are at least 2 manufactures of the TR parts, I forgot about the 
>>> > names. As far as I know, used original parts are running cooler than some 
>>> > of the aftermarked parts. How was the noise of the diff? Did you notice 
>>> > the smell during the first laps?
>>> > Marcel
>>> > 
>>> > ----- Oorspronkelijk bericht -----
>>> > Van: "fot" <fot at autox.team.net>
>>> > Aan: "fot" <fot at autox.team.net>
>>> > Verzonden: Woensdag 5 september 2018 03:25:39
>>> > Onderwerp: [Fot] Crown and pinion gear break in
>>> > 
>>> > I would love to here the FOT experience in breaking in new differential 
>>> > gears. What has worked well for you in the past?  
>>> > 
>>> > Last weekend, I was running the TR3 at Hallett with a brand new 4.55 gear 
>>> > set and it failed. I probably got 30 laps total in 4 sessions on track. I 
>>> > did not think to follow any set break in procedure with the gears and I 
>>> > am wondering if that is why they failed. 
>>> > 
>>> > I am interested in the lists experience with brand new or new old stock 
>>> > ring and pinion break in. 
>>> > 
>>> > Here is a pic of the failed set. 
>>> > 
>>> > 
>>> > 
>>> > [image/jpeg:image1.jpeg]
>>> > 
>>> > 
>>> > 
>>> > Sent from my iPhone
>>> > _______________________________________________
>>> > fot at autox.team.net
>>> > 
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>>> > 
>>> 
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>> 
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>> 
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>> 
>> 
>> 
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>> 
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>> 
> 
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