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transmission woes

To: "'FOT@AUTOX.TEAM.NET'" <FOT@autox.team.net>
Subject: transmission woes
From: "Coffey, Jack" <CoffeyJack@bfusa.com>
Date: Fri, 9 Mar 2001 07:47:34 -0600
just finished test drive on newly rebuilt 4-spd/a-type OD.  Everything
performs great - except the downshift from 3rd to 2nd (non-od).  
Trans went together according to manual - except the 2nd gear adjusting
washer on front of mainshaft.  Mainshaft is non-oe item purchased from
Quantum mechanics.  When checking clearances, using smallest adj.washer
(.205 I think) I was unable to fit circlip, even with zero clearance.
Suggested solution was to turn down adj.washer (to .185) for clearance of
.006.  This was done - trans assembled & problem noted - great clashing of
gears on 3-2 downshift (even with double clutch & blip) but no other
problems.

does anyone have similar experience (is non-oe mainshaft the culprit, or, is
this too obvious)
or any suggestions?

Thanks in advance
JACK COFFEY - TR250

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