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Re: Rust removal

To: roadster@rcn.com, datsun-roadsters@autox.team.net
Subject: Re: Rust removal
From: Keith0alan@aol.com
Date: Fri, 10 Feb 2006 09:28:35 EST
Fred,
 
    Pretty much anything that makes the water  conductive will work. I've 
used baking soda and even salt. While the salt works  I wasn't comfortable with 
being able to get it all off when I was done. I also  do antique engines and 
that community swears by the electrolysis process. One  thing that is 
interesting is that the process is pretty much line of sight so  you need to 
turn pieces 
over to get the back side. 2 amps seems a little low for  large parts, you 
might throw in a little more soda. The anode (positive) side  sure gets eaten 
up 
but the cathode (negative) does not seem to be attacked at  all, the rust 
just comes off. Just make sure and not get your leads backwards. 
 
keith
 
 
In a message dated 2/9/2006 11:03:06 P.M. Pacific Standard Time,  
roadster@rcn.com writes:

I've got  questions about electrolysis rust removal, for those that use
this process.  Most websites I researched say to use washing soda. Not
having any on hand,  I used baking soda. I put 8 gallons of water in a
plastic tub, and added 1  tablespoon baking soda per gallon. Attached a
positive lead of my battery  charger to a 6 x 6 steel plate dangling in
the tub. And attached the  negative lead to a large body part (not my
personal body, but trunk lid  pieces I separated with an air chisel).

It seems to work, hydrogen  bubbles stream off the negative connected
part while converting the rust to  iron. And oxygen coming off the
positive plate. (Yes, the tub is outside  with air circulation.) 

My question is, if I were to use washing soda  would the electrolyte
solution make the current too strong for my battery  charger (too much
current flow)? Am I better off with the baking soda,  which maybe dilutes
the effect of the electrolyte and it's ability to pass  a strong current
flow? I'm using a 20amp charger at 12 volts; it has a  meter that shows a
2 amp current flow.

I'm trying to minimize the  loss of steel in a bunch of  body parts I'm
restoring. Grinding and  sanding would be too destructive.

Fred -  So.SF
BADROC




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