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5-speed conversion advice

To: mit-eddie!leddev.dec.com!metzger@EDDIE.MIT.EDU,
Subject: 5-speed conversion advice
From: <sgi!ames!ames!gatech!akgua!akguf!tdm@EDDIE.MIT.EDU>
Date: Wed, 14 Mar 90 19:47:38 EST
In reply to Ken Neff concdeerning the broken screw extractor.

About 10 years ago I had a similar experience on a '65 TR4A.  I broke off a
stud on the head, tried to use a product called a n "easy-out" or screw
extractor and broke it off.  I took the head to a machine shop and 
they told me to go and buy another head!  I had a guy come over to the house 
with a torch and try to loosen it to no avail.  A few days later on the way home
from work I remembered a professor saying that if you want to do some 
good grinding you needed a good impedance match.  That is your work piece
should be as hard as your grinding tool.  I went to a hardware store and bought 
about 6 small grinding stones like the ones which fit in a Dremel tool.
Those stoneshe dremel tool ( a high speed rotary grinder) really ate through 
the 
screw extractor.  (I think I used most of the 6 grinding stones.) After I
got the "easy-out" out, I drilled out the stud , tapped it and put in a 
threaded stud.  'Worked like a charm.  The 6 grinding stones cost about
$2 - $3 each which was less expensive than a new head! Good luck -

p.s. I'm now restoring a 1961 MGA and a 1937 Bentley

Don Mathis
Bell Labs - Atlanta, Ga




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